Discover Nails Manufacturing Process with Tungsten Carbide
Discover Nails Manufacturing Process?with Tungsten Carbide
Your knowledge of nails stops at the basics; a steel?wire?that is pointing at one end. Using it against a hammer might not spark your curiosity on the manufacture of nails. Moreover, you might not even know the nail parts and be further shocked to know there are over 300 types of nails.
What’s more, the nail apex is one that you need to get affiliated with. The breakdown of the nail production line involves the nail-making machine equipment, wire drawing machine, nail washing machine among an array of equipment for nail-making the machine. Some of the key tools used on the above machines are made of tungsten carbide.
Nail Manufacturing Process
The nail-producing process comprises wire drawing, molding, and polishing. The drawing of the coil is required diameter from its original round steel shape. You’ll be quite finished when you mold the bottom and nail of the head because once you polish the coil, you will have yourself a nail.
An abstract of the operation way in the nail manufacturing process is as such:
Wire drawing. The first stage and its off-set involve shell peeling followed by descaling the wire. Once that is done, you can draw the coil to the diameter that you want.
Nail making.?The nail making machine and its auxiliary components then make the required nail.
Nail polishing.?The nail making machine punches the head to form a cap, your nail will need polishing. It is a task destined for the nail polishing machine. It mixes nails with sawdust synchronously to help achieve the required brightness.
Metering and packing.
Then what tungsten carbide tools will be used for mail making? Please check the below photo to have a rough impression of the nail making.((Photo quotes from Ceratizit catalog of nail tooling))
From above picture, we can know the tungsten carbide tools that are use:
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1.?To make a nail, metal wire is required. Take steel nails as an example, steel wire is required as the basic material. The wire is made with tungsten carbide wire drawing dies. There are different kinds of wire drawing dies to make different shapes and different materials of wires or tubes.
2. Tungsten carbide header punch, which is used to make the nail head. The heading part of the punch can be made with different patterns if patterns on the nail head are required. The?most commonly used pattern is the chisel pattern, the grit pattern, and the pattern with an alphabet.?
3. The third part of the tool to make the nail shape.This carbide tool bears pressure from the header to make a pattern on the nail top, and also make pattern on the nail body.
4. Tungsten carbide nail cutter knife. The nail is made of steel wire. After made with header pattern and nail body pattern, the steel wire will be cut into a certain length?according to requirement. The tungsten carbide nail cutter knife is the tool to cut the wire.
The whole intrigue of the nail-making process is intense. They are small on the outside but what it takes for the final product to manifest takes a lot of time and machining. The nail production line is full of rigors, but the nail-making machines simplify it rather than making it difficult.
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Reference:
2.?Ceratizit catalog of nail making