Direct To Film Is Here...To Stay!

What's the big deal?

With technology it’s often the case that when we see & hear about a new machine being launched it’s seldom something revolutionary, rather revisions of something that already existed. However, with Direct To Film (DTF) it’s different. This truly exciting new technology offers prospective users a viable alternative to existing print methods – such as DTG & vinyl – with genuine advantages and quality results.

DTF is a digital process, which offers immediate advantages over more analogue methods such as screen print. No setup costs, so no minimum run requirements – plus, print a huge range of colours without implications. It can also save vinyl printers vast amounts of time & money with the elimination of weeding; DTF users can quickly transfer prints from film to substrate in seconds, with minimal effort & little human input.

?Direct To Film printing also holds several benefits over DTG. An alternative ink application process means there’s no longer a requirement to pre-treat garments before applying white ink. Also, DTF inks are highly durable and even stretchable, making it suitable for a wider variety of applications including sportswear, without fear of damaging print.

So What's It Good For & Who Will Use It?

We’re seeing DTF machines being purchased & used for all kinds of applications already – everything from workwear to sportswear. Whilst garment production seems to be the primary role of the printers for most customers so far, we do also see companies producing tote bags and other accessories with the machines as they become more aware of their versatility.

?DTF can be suitable for businesses of all levels; from small startups through to larger national & international brands. It doesn’t necessarily require someone with a vast amount of textile or garment printing knowledge – the process is relatively simple to perform, provided you are equipped with the correct settings for your intended application. This is where an experienced supplier is essential to ensure that you get the most out of your purchase. A good solution provider will be able to help with all aspects of DTF printing – from machine installation & setup, through to RIP & application parameters.

How Important Are The DTF Consumables?

?The consumables are greatly important when determining how successful you will be when using DTF technology. A supply of good quality, consistent films, adhesives and inks will help avoid any unwanted transfer errors and ensure long-lasting, durable prints.

The adhesive powders are a polyurethane resin which has been frozen by liquid nitrogen and broken down into small pieces. It’s then accurately milled and filtered into the correct size. The powders come in different variations that can affect the elasticity and recovery of prints.

The films and inks used also play a pivotal role in print quality and durability. Films require a specially applied coating to allow accurate and consistent ink transfers & high-quality inks are essential for rich colours and to ensure machine reliability.???

What Can You Print Using DTF Technology?

?We’ve already been testing and producing DTF prints onto a vast variety of fabrics with our customers. Of course, there are the obvious applications such as onto cottons and polyesters, but we’ve also had great success printing onto jutes and leathers. We’re constantly trying new things and I’m confident that we’ll discover even more exciting possibilities as we move forward with DTF.

What Solution Do R A Smart Offer?

We’re incredibly pleased to be offering Polytech DTF solutions to the UK & Ireland market. Polytech are pioneers in DTF technology and have been developing a dedicated solution over the past 5 years. Their premium 60cm solution includes a printer and applicator with patented technology. The entire solution comes from a single manufacturer – printer, applicator, ink, film & adhesives - giving customers a seamless & reliable end user experience.

Our team of engineers and application specialists also fully support the Polytech solution, so you can rest assured that you’ll be in good hands and have the backing of R A Smart (CAD & Machinery) should you need it!

How Does The Future Look For DTF?

I see DTF really taking off over the next couple of years and predict that we’ll see an exponential growth in the sector. There’s already a buzz around it within the industry & I would be surprised if we didn’t see many more machinery manufacturers entering the market with their interpretations of the technology. With more and more creative print companies getting hold of the equipment it will be interesting & exciting to see how they utilise it to push the boundaries of Direct To Film into areas that haven’t yet been explored.

How Do I Learn More?

To learn more about DTF and see how it could benefit your business then get in touch with the friendly and experienced team at R A Smart (CAD & Machinery). Contact us using the details below:

[email protected] or 01625 576231