Digital Twins and Spatial Intelligence Empower the Development of Chemical Industry Parks

In recent years, with the maturity of 5G, industrial Internet, cloud computing and other technologies, and the deep integration of new generation information technology and manufacturing, the construction of smart cities is no longer limited to concepts. As an important component and form of expression of smart cities, the intelligentization of the park will also become the "next outlet" for the development of the park.

Compared with general industrial parks, chemical industry parks may have high pollution and high risk problems. Facing the development requirements of the new era, the chemical industry park will continue to upgrade its industry with the help of digital twin and space intelligence technology, and evolve towards the direction of intelligent construction.

Smart Solution for SuperMap Chemical Industry Park

Referring to the construction path of digital twins empowering smart parks, and integrating technologies such as spatial intelligence, SuperMap has created a smart solution for chemical parks. The solution takes the intelligent platform of the digital twin chemical industry park as the core, integrates multiple data types, and carries out application design based on the "ten musts and two prohibitions" and construction guidelines. Through the super application of the digital twin IOC, it realizes the dynamic display of the park, situational awareness, comprehensive research and judgment and other functions.

Program Mechanism

The digital twin chemical park intelligent platform built by the scheme realizes the service and management of all levels and types of users. With digitization, visualization, intelligence, standardization and dynamics, it can timely discover, deal with and solve various problems in the operation of the park, and gradually establish a comprehensive management mechanism for the digital park with clear division of labor, proper responsibility, quick communication, quick response, timely disposal, and efficient operation.

Program Composition

The solution builds data resources, builds an intelligent platform, constructs a digital twin IOC, and designs all-field business applications to empower the operation of the chemical park.

1. Construct multi-source heterogeneous fusion data resources

1.1 Basic geographic database:?It gathers various geographic entities such as the ground, buildings, roads, water systems, green spaces, and pipelines in the chemical industry park. It is composed of point, line, and surface vector elements and high-resolution images. It covers the park's ground and underground, indoor and outdoor multi-scale, and multi-element spatial data. It adopts the standardized organization model of the basic geographic information database to ensure the high-precision, multi-element spatial data base of the park.

1.2 3D model database:?It is the core part of the digital twin platform in the smart chemical industry park. It includes 3D data such as oblique photography model, 3D fine model, and laser point cloud model. It is the space base for describing the main body and current composition of the park.?With the help of the definition and conversion of the S3M data format, multi-source heterogeneous 3D model data can be deeply integrated, realizing the integration of macro/micro, full-scenario, and full-dimensional data in the park.

1.3?BIM full life cycle database?:?It is the collection of construction data of chemical parks. Based on BIM models at all levels, it digitally integrates design schemes, construction drawings, design, wiring data, and maintenance inspection records, covering the entire life cycle business of the park in planning, assembly, maintenance, dismantling, etc., and helps park managers solve problems such as information integration, continuous development and upgrading of the park’s full life cycle.

1.4 Business thematic database:?It integrates business data such as daily management, investment promotion operation, equipment and facility operation and maintenance in the chemical park, and realizes the visual presentation and analysis of business information through the integration of business information and spatial models.?The combination of park business information and spatial information can broaden the breadth and depth of business data analysis, and assist managers to do a good job in park operation management and decision-making more easily and accurately.

1.5 Index database:?It forms an index analysis database around various topics such as resources, industries, investment promotion, and services in the chemical park, and provides managers with the operating situation of the park and the rules and conditions for predicting future trends.?The park business index analysis data in the system helps managers to analyze and judge the park’s operation trends, promotes the park’s daily management from passive response to active intervention, and promotes the orderly development of park operations.

2. Building?an intelligent platform for digital twin chemical industry parks

2.1??2D and 3D integrated SuperMap GIS platform:It refers to a geographic information platform that integrates the functions of two-dimensional geographic information system (GIS) and three-dimensional geographic information system (3D GIS).?It can simultaneously process and display two-dimensional and three-dimensional geographic data with a unified data model and user interface, providing more comprehensive geographic information analysis and visualization capabilities.?It includes: data integration and management, multidimensional data analysis, 3D visualization and simulation, 2D and 3D integrated display, application development and customization.

2.2 SuperMap Data Governance Central Platform:?It is a central platform that integrates functions such as data management, data quality management, data security management, and data compliance governance.?As the core architecture of data governance, it provides a unified interface and functions for managing and ensuring the integrity, accuracy, consistency and security of data within an organization.?These include: data management, data quality management, data security management, data compliance governance, and data governance process management.

2.3 SuperMap IoT middle platform:?a central platform that integrates functions such as hardware device management, data collection and storage, data analysis and visualization, and application development.?As the core architecture of the Internet of Things system, it provides a unified interface and functions for connecting and managing various devices in the Internet of Things, collecting, processing and analyzing a large amount of data generated by the Internet of Things, and supporting the development and deployment of various applications.

2.4 SuperMap Digital Twin Base:?Provides an integrated environment for collecting, storing, processing and analyzing data related to digital twins, and supports simulation, optimization and decision support for physical systems.?The SuperMap digital twin base first realizes data integration and storage in chemical parks, integrates multiple data sources from physical systems, including sensor data, monitoring data, workflow data, etc., stores and manages these data in a unified manner, and provides a data foundation for the digital twin model.

3. Construct?digital twin?I?OC?(brain of chemical industry park)

Facing the operation and management departments of chemical parks, it integrates artificial intelligence, 5G communications, Internet of Things (IoT), big data, building information modeling (BIM), spatial intelligence (GI), digital Lisheng and other high-tech, and integrates multiple scenarios such as data collection, equipment management, comprehensive analysis, park environmental protection, park energy consumption, park emergency command and dispatch, business management, property management, personnel management, event management, and safety and fire integration.

4.?Design business applications for all fields

4.1 Safe production:?Relying on the intelligent management and control platform of safe production risks in the park, comprehensive and effective management is carried out on risk classification management and control, hidden danger investigation and management, monitoring of major hazard sources and risk early warning, on-site operation control, safety administrative law enforcement management, and special equipment risk early warning management.

4.2 Environmental management:?Establish an environmental monitoring system to consolidate and display the monitoring sensors and monitoring video data of the park’s air quality monitoring points, water environment quality monitoring points, hazardous chemical enterprise sewage outlets, waste gas discharge outlets, etc., and combine the park’s SMS push platform to provide daily information push, providing comprehensive data support for the environmental protection monitoring and management of the chemical park.

4.3 Closed management:?Set up monitoring cameras at the perimeter, use the design of people-vehicle separation at the entrance and exit of the park, identify vehicles entering and leaving the park (barrier gate system), and personnel identification (access control system), realize panoramic video surveillance without dead ends in the park, realize video linkage and quick notification of police situations such as abnormal behavior and illegal intrusion, and realize security patrol management, key vehicle identification, human-vehicle positioning tracking, and timeout reminders.

4.4 Transportation management:?The smart logistics system uses high-tech technologies such as GPS monitoring, GIS geographic services, mobile smart technology, RFID radio frequency scanning, wireless video transmission, and one-card service to strictly qualify the hazardous chemical vehicle platform; real-time supervision and management of mobile hazard sources for hazardous chemical vehicles in the park; integration with enterprise logistics orders to grasp the dynamics of chemical logistics; online transactions on the platform are automatically loaded according to regional system judgments.

4.5 Energy management:?By connecting with the enterprise energy management system, it can accurately measure the energy usage status of the park and the enterprise, and ensure the realization and sustainability of energy optimization through energy optimization professional services, helping the park to truly achieve the goal of energy conservation and consumption reduction.

Program Value

1. Improve the controllability of safety production management

Once accidents such as explosion, fire, and leakage of toxic and harmful chemicals occur in the chemical industry park, it will be a chain reaction that will last for a long time and cause great harm.?The safety production of the chemical industry park involves every enterprise and every link. Do a good job in the intelligent construction of safety production, build a "one network" for safety production management, and realize dynamic monitoring, instantaneous reporting, and timely disposal.?It is conducive to the prevention of dangerous accidents in advance and reduces the probability of dangerous accidents; it is convenient to grasp the overall situation of the accident during the event and organize rescue; it is convenient to review the accident after the event, find out the problem, and lay the foundation for safe production in the future.

2. Improve the overall production efficiency of the park

From the perspective of park operation and management, building a smart park information service management platform to monitor data in terms of operation, security, property management, energy consumption, etc., to achieve information sharing and remote control can improve work efficiency, reduce labor costs, and improve the accuracy and precision of grasping various affairs in the area.?From the perspective of enterprises in the zone, it can enable them to fully understand the products and businesses of other enterprises in the zone, and strengthen cooperation between the two parties, so as to reduce transportation and production costs and improve production efficiency.?At the same time, the intelligent construction also strengthens the communication and interconnection between the park operation management party and the enterprises in the zone, realizes the mutual exchange and sharing of park resources, and improves the utilization rate of park resources.

3. Promote the overall transformation and upgrading of chemical parks

From the perspective of the park as a whole, the intelligent construction of the chemical park needs to integrate information resources, carry out intelligent transformation of park management, infrastructure, resource allocation, enterprise production, safety production control, energy control and other fields, strengthen the organic combination and intelligent management of hardware facilities and software services in the park, and promote the overall upgrading and transformation of the park.?From the perspective of enterprises in the area, the construction of smart chemical parks will help eliminate traditional backward production capacity, urge enterprises to introduce advanced technologies and manufacturing processes, promote the intelligent transformation of factories, workshops, equipment, etc., and then promote the overall upgrading and transformation of enterprises.?At the same time, the construction of a smart chemical park will also further attract high-quality chemical companies to settle in the park, which will help the agglomeration of the chemical industry and promote the overall transformation, upgrading and high-quality development of the park.

SuperMap practice in smart industrial parks

1. Spatio-temporal big data platform of Baotou Equipment Manufacturing Industrial Park Smart Park

Baotou Equipment Manufacturing Industrial Park follows the development model of "multiple parks in one area" and is based on a visible, manageable, and controllable smart park spatio-temporal big data platform to support full-scenario business applications in safety, facilities, energy consumption, and operations. It builds a smart park cockpit command center, realizes accurate decision-making in park resource cabin scheduling, assists park managers in comprehensively perceiving the park's operating situation, strengthens the industrial ecological convergence of the park, promotes the industrial structure upgrade and transformation of the park, and promotes the optimization and improvement of the park's business environment, and finally realizes precise management and long-term operation of the park.

2. Lianyungang Petrochemical Industry Base Smart Park Platform Project

In order to improve the safety production level and operation management efficiency of the park, the Lianyungang Petrochemical Industrial Base will improve the digital supervision level of the park. Focusing on 8 aspects of safety production, environmental management, emergency management, closed management, transportation management, energy management, office management and public services, the park infrastructure will be upgraded and transformed, and the safety risk intelligent management and control system, smart integrated pipe network supervision system, smart environmental protection system, smart emergency system, and park leadership cockpit will be built. platform.

Tao Te Ching?·?Chapter 64 has the saying: "Do it for what has never been, and rule for what is not chaotic." Rather than regret it afterwards, it is better to grasp it in detail beforehand.?Chemical parks are a type of park with many safety hazards, great hazards, and high manual maintenance costs. In the process of digital transformation of chemical parks, spatial intelligence technology can not only help enterprises identify and evaluate potential risks and safety hazards through the analysis of geographic data, strengthen safety management and monitoring measures, but also analyze the spatial distribution and utilization of resources, help enterprises optimize resource allocation and utilization efficiency, improve production efficiency and reduce costs.

SuperMap's enterprise application BU industry development and empowerment team closely focuses on the company's core advantages, fully researches the actual needs of the market, and creates a smart chemical park solution based on the "Digital Twin Chemical Park Intelligent Platform".?In the future, the program will be continuously improved and iterated in practice.

Note:?We are looking for distributors, resellers, and partners all over the world. For any inquiry, please contact us at:?[email protected] .