????DEFINITION OF LEAN AND HISTORY OF LEAN
Dr. Muralidharan K
Founder Director - VALUE Enablers' Academy, Specialist in Lean | Kaizen | Six Sigma.
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????DEFINITION OF LEAN AND HISTORY OF LEAN
????Definition of LEAN
??“Lean Enterprise is based on the premise that anywhere work is being done, ???waste is being generated.
????The Lean Enterprise seeks to organize its processes to the optimum level, through the continual focus on the identification and elimination of waste.”
??History of Lean
??1885 - CRAFT PRODUCTION
??Machine then Harden
??Fit on Assembly
??Customisation
????Highly skilled workforce
????Low Production rates
????High cost
??1913 - MASS PRODUCTION
??Part interchangeability
??Moving a Production line
??Production engineering
??Workers don’t like to think
????Low cost
????Unskilled labor
????Quality problem
????Inflexible models??
????High production rate
??1955-1990 TOYOTA PRODUCTION SYSTEM
??Worker as a problem solver
??Worker as process owner enabled by
????Training?
????Upstream quality???
????Minimal Inventory
??Just in time
??Eliminate waste
??Responsive to change
????Low cost
????High quality product
????Improving productivity
??1993 - LEAN ENTERPRISE
??“LEAN” applied to all functions in enterprise value stream
??Optimisation of value delivered to all stakeholders and enterprises in the value chain
????Low cost
???? High-Quality Product
????Improving productivity
????Greater value for stakeholders
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