Decarbonization @ Leading Biscuit Plant

Compressed air consumes 20% of overall energy cost in a typical biscuit manufacturing plant. CAES partnered to achieve goal of min 15% energy reduction in compressed air system

Walkthrough Survey

CAES team conducted initial survey from generation, purification, distribution & demand side. During this survey observed system laggings, moisture problem, pressure drop issues, air leaks, machine break downs etc.,

Plant Idle Study

Based on our initial survey client would like to understand exact potential savings figure to take up project next level. During a national holiday (non production hours) CAES team conducted a study which makes an eye opener on potential savings (800 kWh/day - Rs 25 Lakhs/year). Management proceed immediately with CAES action plans to reap potential.

System Analysis - Implementation - ROI 8 months

1. Air flow analysis - Mapping of flow across plant - Supply & Demand Gap
2. Pressure analysis - Pressure drop issues related to peak demand
3. Air leak identification - Rectification - Pneumatic system modification
4. Energy efficient air nozzles for cleaning & blowing applications
5. Purge loss optimization @ Desiccant air dryers
6. Implementation of Zero loss drain valves for air quality enhancement
7. Flow & pressure control valves @ process & packing machines

WIN - WIN Project

CAES delivered committed figures with best ROI. And phase II working with management for flow monitoring solutions. Group admired on CAES commitment & got business opportunity for 15 plants across India

CAES commit to deliver sustainable solutions which enhance compressed air system an energy efficient!!!

Thanks - Thiruvenkatam SP - [email protected] - +91-9727266825