Cutting Through for More Efficient Future with LeanGo CIL: How Transparency in Machinery is Revolutionizing Industrial Performance
Mostafa A.Shalaby
Chief Operating Officer at gLi ? | UAE Golden Visa Holder | CSA, PKE and LSSBB Certified
I still remember the early days when we were trying to convince our customers to make a bold move—cutting their machine covers and transforming them into fully transparent, easily accessible versions. The idea was initially met with resistance. Many found the concept of revealing every part of their machinery, leaving it seemingly "naked" for all to see, far from appealing. They struggled to understand how this drastic step, driven by our Autonomous Maintenance (AM) pillar, could lead to better results. However, time has proven otherwise. This transparency has become the foundation of a game-changing improvement in machine performance. Recently, we officially signed a contract with one of the largest machine manufacturers to incorporate all LeanGo CIL design modifications into their feedback-based designs, marking a significant milestone.
At Global Lean Industry 4.0 | gLi ? , we integrated this approach as part of our larger strategy for implementing Lean methodologies alongside Industry 4.0 advancements and real adding value. With LeanGo CIL, our next generation solution, we’re restoring machines to their optimal basic condition, and the results speak for themselves: 56% fewer breakdowns and a 200% proven ROI through increased output and reduced downtimes.
But how did we reach these milestones? And how is it all possible without compromising the safety or integrity of the machinery?
Transparency: The Prerequisite for Success
Machine maintenance in the past has often meant closed systems, where internal faults remained hidden until it was too late. This created inefficiencies, unnecessary downtimes, and a reactive approach to problems. When we proposed removing covers and exposing the working mechanisms of these machines, we introduced a more proactive and efficient system of care and maintenance.
Our LeanGo CIL solution is designed with the motto: "Easy to Open, Easy to Inspect." By making the machinery fully transparent, we allow operators and technicians to immediately see what’s going on under the hood suing LeanGo CIL daily notification to inspect, clean and lubricate. This not only saves time but also enhances machine safety, as inspections become easier and faster, allowing for real-time identification of potential issues.
This transparency allows the workforce to:
- Inspect quickly: No need for complicated disassembly – a clear view means easier maintenance and easier to follow LeanGo CIL notificaitons.
- Act on insights: Machine performance issues can be identified visually before they become critical failures through LeanGi CIL daily, weekly, monthly and yearly notifications.
- Boost productivity: With 56% fewer breakdowns, your workforce can spend more time on value-adding tasks rather than firefighting machine failures.
Proven Results: 200% ROI and the Power of LeanGo CIL
The numbers behind LeanGo CIL’s impact are staggering. Our customers have seen over 200% ROI, driven primarily by two factors:
1. Increased output: Machines that are maintained in peak condition produce more consistently and with higher efficiency. The transparency of LeanGo CIL allows operators to catch potential issues before they escalate, ensuring that machines keep running at optimal levels.
2. Reduced breakdowns: Our focus on restoring machinery to its basic condition has resulted in *56% fewer breakdowns*. This not only reduces repair costs but also minimizes unplanned downtime, further boosting productivity.
We have taken Lean principles, traditionally applied to improving operational efficiency, and seamlessly integrated them with the latest Industry 4.0 technologies. The result? A revolutionary approach that changes how industries approach maintenance and productivity.
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### Safety Above All
One of the biggest concerns we’ve addressed during this transformation is ensuring that safety is never compromised. While we cut covers and open machines for visibility and ease of access, our solution is designed with stringent safety protocols. All machine components are still fully shielded from any potential hazards, ensuring that workers are protected at all times.
The visibility provided by LeanGo CIL also enhances safety by allowing operators to check the machine's status in real-time, avoiding the need to open potentially dangerous machinery during operations. This proactive inspection reduces the risks associated with sudden failures and emergency stops.
### Leading the Lean Revolution
I am incredibly proud of what we at gLi are achieving with LeanGo CIL. We’re not just improving machines – we’re revolutionizing how industries maintain and optimize their equipment. By combining the time-tested principles of Lean with the latest Industry 4.0 innovations, we’re leading a new era of industrial excellence.
Our approach makes machines easy to inspect and easy to maintain. This simplicity translates directly into easy gains for our customers. There’s no more guesswork, no more hidden issues – just pure, visible performance improvements that anyone can see and benefit from.
Conclusion: Transparency is the Future
In a world where efficiency and performance are key, LeanGo CIL is changing the game. By cutting through the traditional barriers, literally and figuratively, we are showing that transparency leads to better performance, higher output, and greater safety.
With 200% ROI, *56% fewer breakdowns*, and an unmatched level of simplicity and ease of use, LeanGo CIL is the solution the industry has been waiting for. At gLi, we’re proud to be at the forefront of this revolution, driving the integration of Lean and Industry 4.0 and setting new standards for industrial performance.
It’s not just about cutting machine covers – it’s about cutting through to a more efficient, safer, and productive future.
Easy to use. Easy to gain. This is the LeanGo CIL promise, and we’re proud to deliver it.
Experience LeanGo CIL In Action:
Manager , Manufacturing Excellence (Lean & Six Sigma), in Andhra Paper limited, Certified Black Belt, & Mentor. ISO certified Auditor,, CAPA, RCFA .
5 个月Congratulations mohammad.
MBA ,Managing [email protected]
5 个月congratulations, keep it up ??
https://www.dhirubhai.net/pulse/certified-family-business-strategist-nasir-zhw0f/?trackingId=nhDGzVR8Q7S%2FF%2FFRW62eeQ%3D%3D
Senior Organizational Development Manager | Capability Building, Team Success. Helping people be the best version of themselves. Supporting wellbeing and positive mental health across organizations.
5 个月Inspiring
Senior Organizational Development Manager | Capability Building, Team Success. Helping people be the best version of themselves. Supporting wellbeing and positive mental health across organizations.
5 个月Wow, you are going from strength to strength. Well done to all the team.