CUTTING-EDGE DIGITAL SOLUTION & SERVICES FOR CATALYTIC CRACKING
Our digital solutions & services significantly enhance efficiency and decision-making in catalytic cracking—a core process in refining crude oil into valuable products like gasoline. Our AI-driven predictive models analyze operational data to optimize reactor conditions, such as temperature, pressure, and feedstock composition. This ensures higher yields of desired gasoline fractions. Continuous monitoring with analytics solution identifies deviations from optimal parameters, minimizing waste and maximizing throughput. Our solutions simulate the catalytic cracking process, allowing refiners to test different scenarios, predict outcomes, and avoid disruptions, thus, optimizing process variables and reduce downtime.
Our solutions collect high-frequency data from cracking units, such as catalyst performance, feedstock characteristics, and energy consumption. Our solution then feeds data into centralized platforms for real-time monitoring and optimization. Our predictive maintenance solution anticipates equipment failures, particularly in high-temperature reactor environments, ensuring consistent operation and reducing unplanned outages. Our analytics ensure the consistency of gasoline fractions, adapting parameters dynamically to maintain product quality. Our technology is integrated to monitor feedstock and product streams, ensuring precise control over the output. Our solution tracks emissions in real-time, helping refiners comply with environmental regulations while optimizing energy consumption.
Use Case Example
A major refinery implementing our solutions for its fluid catalytic cracking (FCC) unit achieved:
By leveraging our digital solutions & services, catalytic cracking operations can transition to smarter, more sustainable practices, increasing profitability and minimizing environmental impact.
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