Creating a 3D Design Legacy - Part 1

When food manufacturing companies make the investment to design in 3D for a new facility or production area, the benefits on the initial project are significant. But they also continue during future retrofit projects, which are common with new formulations and process technology advances.

We serve a wide variety of food manufacturing plants across the country, from small family owned facilities to Top 20 in the world. While some of the facilities have old production areas with only 2D equipment layouts (if that), many are starting new construction projects with 3D design which will create a 3D legacy that will serve them well for years to come.

Example Project - In this example project different minor ingredients were required for a new clean-label product. Because the original kitchen was designed in 3D years ago, the CAD model was used to place the new equipment and modify existing piping. A dual tote pumping station was added with fork truck access through a high-speed roll-up door. The new items, including piping and a mix proof valve, are highlighted in yellow for clarity in team reviews.

Virtual walk-throughs of the space during web meetings allowed all parties to ask questions and give input to drive the design to full acceptance quickly. The 3D model can easily be viewed and distributed in traditional orthographic projections such as plan, sections, and elevations to enhance reviews.   

An addition of two rows of mix-proof valves with associated piping is easily depicted in the model. The water flush header was left on the outside for final flush to the batching kettles. This review generated a valuable discussion on the new pipe to the very busy hub drain, a topic that is often overlooked.  

Maintenance access to all equipment can be shown with an access envelope (shown in red) to ensure there is proper space to remove and replace components. Additionally production, sanitation, safety and quality personnel all can give their unique perspective on the new design during development.

A significant advantage to 3D design is the ability to distribute the 3D file to the contractors and require its use for bid and build phases. With 3D viewing software on laptops or tablets they can quickly see an overview or zoom to a specific location. 

If you didn't start with 3D design, not to worry ... in part 2 of this series we will discuss using 3D scanning to create a 3D legacy for your existing process areas.

Drop me a line if you'd like to develop design scope for your upcoming project.