Connected Worker, Connected Solutions: Powering Productivity and Safety on the Shop Floor
ThirdEye AI (A JBM Group Company)
Connected World, Connected Solutions
Manufacturing plants often face significant challenges in managing labor costs, workforce productivity, contractor overbilling, safety, and resource allocation on the shop floor.??
Ensuring that only trained personnel operate machines, tracking worker attendance, maintaining safety compliance, and preventing unauthorized access can be difficult and costly.?
ThirdEye AI’s Connected Worker solution ensures that only authorized and skilled workers use assigned machines, while IoT-integrated devices allow real-time monitoring of worker activity. This has reduced operational costs and minimized production downtime by improving resource allocation and enhancing workforce productivity. This is enabling more efficient operations while ensuring a safer environment for our worker.
Advancing Smarter Manufacturing Operations with Connected Worker Solutions
Key features of these Connected Worker solutions streamline plant operations, starting with
Face Recognition (FR) at plant entry. This ensures secure access through FR kiosks and turnstile IoT integration, supports payroll integration, and manages visitor and gate security. Additionally, facilities can enhance vehicle and canteen management and leverage digital learning hubs, like e-Gurukul, to create structured, controlled access points within the plant.
With Face Recognition-enabled designated work zones, real-time operator allocation becomes possible, ensuring that only the correct workers are present within specific zones. Unauthorized access to production and maintenance areas is restricted, with checks every 15 minutes, and dedicated terminals support assigned tasks, contributing to improved quality control. Ensuring timely reporting to designated stations helps increase productivity and maintain quality standards.
Digital acknowledgments by supervisors help track worker attendance and overtime precisely, enhancing transparency and reducing unproductive time. This real-time tracking prevents the presence of "ghost" staff and promotes accountability, improving overall workforce efficiency.
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Personal Protective Equipment (PPE) monitoring is critical for worker safety. Connected Worker solutions detect instances where workers may not be wearing required PPE, like helmets or shoes, triggering immediate alerts and accident recording on a PPE dashboard. This monitoring upholds safety regulations and minimizes accident risks on the shop floor.
These solutions allow plants to analyze workforce productivity through geo-fenced manpower detection and CCTV-based downtime recognition. Real-time action-based notifications and auditing help plants maintain high productivity by enabling workforce adjustments on the go.
With workforce cost analytics, operational costs are continuously monitored in real-time against planned budgets, with escalation alerts in case monthly targets are at risk. Features like optimized resource mapping, contractor management, and attrition rate analysis help facilities manage cost variations and ensure accurate financial planning.
Connected Worker solutions empower manufacturers to achieve a more productive, safer, and cost-effective shop floor, paving the way for smarter, more resilient manufacturing operations.
At ThirdEye AI, we are committed to transforming manufacturing through innovative, intelligent solutions that enhance productivity, safety, and efficiency on every level. Stay tuned for more updates and innovations in the world of smart manufacturing!