COMPUTER-AIDED DESIGN

What Is Computer-Aided Design?

Computer-aided design (CAD) is the use of computers (or workstations) to aid in the creation, modification, analysis, or optimization of a design.[1]:?3? This software is used to increase the productivity of the designer, improve the quality of design, improve communications through documentation, and to create a database for manufacturing.[1]:?4? Designs made through CAD software help protect products and inventions when used in patent applications. CAD output is often in the form of electronic files for print, machining, or other manufacturing operations. The terms computer-aided drafting (CAD) and computer-aided design and drafting (CADD) are also used.[2]

Its use in designing electronic systems is known as electronic design automation (EDA). In mechanical design it is known as mechanical design automation (MDA), which includes the process of creating a technical drawing with the use of computer software.[3]

CAD software for mechanical design uses either vector-based graphics to depict the objects of traditional drafting, or may also produce raster graphics showing the overall appearance of designed objects. However, it involves more than just shapes. As in the manual drafting of technical and engineering drawings, the output of CAD must convey information, such as materials, processes, dimensions, and tolerances, according to application-specific conventions.

CAD may be used to design curves and figures in two-dimensional (2D) space; or curves, surfaces, and solids in three-dimensional (3D) space.[4][5]:?71,?106?

CAD is an important industrial art extensively used in many applications, including automotive, shipbuilding, and aerospace industries, industrial and architectural design (building information modeling), prosthetics, and many more. CAD is also widely used to produce computer animation for special effects in movies, advertising and technical manuals, often called DCC digital content creation. The modern ubiquity and power of computers means that even perfume bottles and shampoo dispensers are designed using techniques unheard of by engineers of the 1960s. Because of its enormous economic importance, CAD has been a major driving force for research in computational geometry, computer graphics (both hardware and software), and discrete differential geometry.[6]

The design of geometric models for object shapes, in particular, is occasionally called computer-aided geometric design (CAGD).[7]

Overview

Computer-aided design is one of the many tools used by engineers and designers and is used in many ways depending on the profession of the user and the type of software in question.

CAD is one part of the whole digital product development (DPD) activity within the product lifecycle management (PLM) processes, and as such is used together with other tools, which are either integrated modules or stand-alone products, such as:

Computer-aided engineering (CAE) and finite element analysis (FEA, FEM)
Computer-aided manufacturing (CAM) including instructions to computer numerical control (CNC) machines
Photorealistic rendering and motion simulation
Document management and revision control using product data management (PDM)

CAD is also used for the accurate creation of photo simulations that are often required in the preparation of environmental impact reports, in which computer-aided designs of intended buildings are superimposed into photographs of existing environments to represent what that locale will be like, where the proposed facilities are allowed to be built. Potential blockage of view corridors and shadow studies are also frequently analyzed through the use of CAD.[8]

Types

There are several different types of CAD,[9] each requiring the operator to think differently about how to use them and design their virtual components in a different manner. Virtually all of CAD tools rely on constraint concepts that are used to define geometric or non-geometric elements of a model.

2D CAD

There are many producers of the lower-end 2D sketching systems, including a number of free and open-source programs. These provide an approach to the drawing process where scale and placement on the drawing sheet can easily be adjusted in the final draft as required, unlike in hand drafting.

3D CAD

3D wireframe is an extension of 2D drafting into a three-dimensional space. Each line has to be manually inserted into the drawing. The final product has no mass properties associated with it and cannot have features directly added to it, such as holes. The operator approaches these in a similar fashion to the 2D systems, although many 3D systems allow using the wireframe model to make the final engineering drawing views.

3D "dumb" solids are created in a way analogous to manipulations of real-world objects. Basic three-dimensional geometric forms (e.g., prisms, cylinders, spheres, or rectangles) have solid volumes added or subtracted from them as if assembling or cutting real-world objects. Two-dimensional projected views can easily be generated from the models. Basic 3D solids do not usually include tools to easily allow the motion of the components, set their limits to their motion, or identify interference between components.

There are several types of 3D solid modeling

Parametric modeling allows the operator to use what is referred to as "design intent". The objects and features are created modifiable. Any future modifications can be made by changing on how the original part was created. If a feature was intended to be located from the center of the part, the operator should locate it from the center of the model. The feature could be located using any geometric object already available in the part, but this random placement would defeat the design intent. If the operator designs the part as it functions, the parametric modeler is able to make changes to the part while maintaining geometric and functional relationships.
Direct or explicit modeling provide the ability to edit geometry without a history tree. With direct modeling, once a sketch is used to create geometry it is incorporated into the new geometry, and the designer only has to modify the geometry afterward without needing the original sketch. As with parametric modeling, direct modeling has the ability to include the relationships between selected geometry (e.g., tangency, concentricity).
Assembly modelling is a process which incorporates results of the previous single-part modelling into a final product containing several parts. Assemblies can be hierarchical, depending on the specific CAD software vendor, and highly complex models can be achieved (e.g. in building engineering by using computer-aided architectural design software)[10]:?539?

Freeform CAD

Further information: Surface-to-surface intersection problem

Top-end CAD systems offer the capability to incorporate more organic, aesthetic and ergonomic features into the designs. Freeform surface modeling is often combined with solids to allow the designer to create products that fit the human form and visual requirements as well as they interface with the machine.

Technology

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Originally software for CAD systems was developed with computer languages such as Fortran, ALGOL but with the advancement of object-oriented programming methods this has radically changed. Typical modern parametric feature-based modeler and freeform surface systems are built around a number of key C modules with their own APIs. A CAD system can be seen as built up from the interaction of a graphical user interface (GUI) with NURBS geometry or boundary representation (B-rep) data via a geometric modeling kernel. A geometry constraint engine may also be employed to manage the associative relationships between geometry, such as wireframe geometry in a sketch or components in an assembly.

Unexpected capabilities of these associative relationships have led to a new form of prototyping called digital prototyping. In contrast to physical prototypes, which entail manufacturing time in the design. That said, CAD models can be generated by a computer after the physical prototype has been scanned using an industrial CT scanning machine. Depending on the nature of the business, digital or physical prototypes can be initially chosen according to specific needs.

Today, CAD systems exist for all the major platforms (Windows, Linux, UNIX and Mac OS X); some packages support multiple platforms.[11]

Currently, no special hardware is required for most CAD software. However, some CAD systems can do graphically and computationally intensive tasks, so a modern graphics card, high speed (and possibly multiple) CPUs and large amounts of RAM may be recommended.

The human-machine interface is generally via a computer mouse but can also be via a pen and digitizing graphics tablet. Manipulation of the view of the model on the screen is also sometimes done with the use of a Spacemouse/SpaceBall. Some systems also support stereoscopic glasses for viewing the 3D model. Technologies that in the past were limited to larger installations or specialist applications have become available to a wide group of users. These include the CAVE or HMDs and interactive devices like motion-sensing technology

Software

License management software

In the 2000s, some CAD system software vendors shipped their distributions with a dedicated license manager software that controlled how often or how many users can utilize the CAD system.[5]:?166? It could run either on a local machine (by loading from a local storage device) or a local network fileserver and was usually tied to a specific IP address in latter case.[5]:?166?

List of software packages

CAD software enables engineers and architects to design, inspect and manage engineering projects within an integrated graphical user interface (GUI) on a personal computer system. Most applications support solid modeling with boundary representation (B-Rep) and NURBS geometry, and enable the same to be published in a variety of formats.[citation needed]

Based on market statistics, commercial software from Autodesk, Dassault Systems, Siemens PLM Software, and PTC dominate the CAD industry.[13][14] The following is a list of major CAD applications, grouped by usage statistics.[15]