Cobots: 4 steps to implementing automation in manufacturing

Collaborative robots (cobots) are helping to improve productivity in manufacturing using innovative automation technology. Deciding that a cobot is right for your business is the first step, the next step is making the implementation process as smooth as possible.

There are many things to consider when integrating a cobot into your production line, including the size and application, safe human-robot collaboration, and quality control. Getting it right will mean you’re off to a flying start, prevent unnecessary reprogramming, and improve productivity from the get-go.

Here are 4 steps to implementing cobots in your workspace:

1) Choosing the right cobot

Choosing the right cobot for your facility is crucial to delivering a return on investment. You should first consider what areas in your production line will benefit from a cobot and what tasks you would like to automate, such as repetitive, labour-intensive, or hazardous tasks.

At Abbey Industrial Solutions, we help and advise on the best cobot solution for your objectives. During your consultation, we discuss the size of your workstation, the payload capacity, and how the cobot will integrate with your existing systems to ensure you get the most value. We also provide forecasts for return on investment and payback timescales.

2) Feasibility study and trials

Once you have decided on the right solution, next up is the feasibility study. This involves testing the performance of the cobot in a controlled environment before implementing the full-scale version in your workspace. At this stage, adjustments can be made to the design and setup, as well as testing accessories before completing integration. A successful feasibility study is the key to achieving a seamless integration.

Compared to other robotics solutions, cobots are relatively easy to set up and operate. Once you’re happy with the performance of the cobot for your needs, our expert engineers fully install and configure the cobot in your production line around your schedule, meaning you can start seeing returns on your investment straight away.

3) Design and programming

Prior to installation, we create a 3D design of the cobot solution that can be viewed using the Microsoft HoloLens augmented reality headset. This allows you to virtually experience how the Cobot would be integrated into your production line, and better understand the layout and space requirements.

With the design finalised, we programme your cobot to move as effectively and efficiently as possible to complete its task. Cobots are flexible and can store multiple programmes and applications, meaning they can adapt to changing production needs.

4) Training and optimisation

So you’ve found the right cobot, implemented it in your environment, and programmed it to perform tasks — now you need to train your employees to work efficiently and safely with the machine.

As part of our implementation process, we offer training to employees on programming the cobot, understanding its capabilities and limitations, as well as learning safety protocols. This allows a chance for operators to upskill and learn how to programme, reprogramme and optimise the cobot.?

Choose cobots with Abbey Industrial Solutions

At Abbey Industrial Solutions, we work collaboratively with your team to ensure the integration of cobots in your workspace is successful. Using cutting-edge vision technology, our expert team demonstrates the cobot's reliability and quality control capabilities in situ, ready for full implementation and configuration.

We train your operators and management on-site following final installation, ensuring a seamless implementation and equipping you for long-term success. Find out more about implementing cobots in your workspace by contacting us below.

Get in touch with us to arrange a free trial.