CNC Rope Groove Cutting Device

CNC rope groove cutting?device is a special equipment designed and developed by our company for the cutting of mine hoist liner .The machine tool can effectively solve the problems of gnawing knife, shaking knife, low cutting accuracy, long cutting time, low efficiency, high labor intensity and so on when the old cutting equipment cuts the rope groove, and is easy to operate, safe and efficient. After the first installation and commissioning, the machine tool has a unified benchmark, which can easily achieve the consistency of cutting rope groove depth after cutting multiple rope grooves, so as to ensure the same bottom diameter of rope groove. By comparing the cutting and deep grinding data of rope groove before and after cutting, it is easy to judge the wear degree of a rope groove, which provides a reference basis for the adjustment and maintenance of steel wire rope in the mine.

The CNC rope groove cutting?device is two shaft systems x-axis and z-axis perpendicular to each other. Each shaft system is controlled by the NC system or PLC system for linear motion, and equipped with a high-speed spindle motor to realize the high-precision, high-efficiency, stable and reliable cutting of rope groove. Through the cutting and maintenance of the rope groove, the wear cycle of the steel wire rope can be prolonged, the steel wire rope can be well protected, the service life of the gasket can be prolonged, and the stability of the friction drive system can be improved, which can well meet the needs of customers. The machine tool has a pure Chinese interface (English interface can be customized), which is simple to operate, saves the maintenance time occupied by rope groove cutting, improves production efficiency and reduces the labor intensity of workers. It is a sharp tool for rope groove maintenance of mine and hoist.

1)?Mechanical equipment features

Don't shake the knife, don't bite the knife

Avoid the damage of friction pad and prolong the service life of friction pad and steel wire rope

High machining finish and roundness

The high-speed motorized spindle selected by the machine tool has the advantages of high speed, high precision and large output power. At the same time, the motorized spindle also has the advantages of compact structure, light weight, small inertia, low vibration, low noise and fast response. In addition, it has high speed and high power, which simplifies the design of the machine tool, is easy to realize spindle positioning and greatly improves the linear speed of tool cutting, The machined rope groove has high surface finish and roundness.

The equipment has good sealing performance and is convenient for daily maintenance

The machine bed adopts sealing design, which can effectively prevent cutting powder, oil and other sundries from entering the machine tool and affecting the normal operation of the machine tool when cutting rope groove.

Simple operation, low labor intensity and high safety factor

Users can choose CNC operating system or electrical PLC operating system according to their needs. All actions of the machine tool are controlled through accurate electrical programs. Each axial position can be set through the electronic display screen. There is no need for any manual operation, and the safety factor is high.

Accurate feed control, high cutting accuracy and continuity

The specific feed rate in each direction can be set according to the on-site working conditions, and the minimum setting value is 0.001mm. Each operation detail can be monitored and adjusted. Fully ensure that the rope groove diameter after all processing is consistent, which can effectively adjust the steel wire rope tension, shorten the adjustment stroke of the rope adjusting cylinder, and fully ensure that the hoist system operates under the condition of the same tension.

Using the original installation foundation, the installation method is flexible and convenient

The original supporting installation foundation base can be used for the installation of the machine tool: when the equipment is installed on site, the rope groove can be cut after the on-site technicians measure, install, align, fix and other processes.

High cutting efficiency, saving 80% working time compared with traditional equipment

Within the daily normal production and maintenance time of each coal mine, the whole process of machine tool installation, alignment, commissioning, cutting rope groove, cleaning the site and normal production can be completed. The cutting process is not restricted by the rotation direction of the drum. Both forward rotation and reverse rotation can be used for cutting.

Usage:

1) Serpentine rope groove

2) Rope groove degreasing

3) The drum is not round

4) Rope groove abrasion deviation

5) Hoist in use

6) Damage or failure of friction pad surface

7) Elevator manufacturing enterprise

8) Inconsistent rope groove depth (diameter)

Technical features

Independent and humanized electrical program and program operation interface

In addition to the standardized PLC operating procedures and NC operating procedures sold by the company, targeted machine tool operation, processing procedures and program operation interfaces can be prepared according to the on-site working conditions and customer requirements, so as to better serve customers and the production site.

Real time monitoring and feedback system

The operator can adjust the setting parameters of the operating equipment according to the data monitored in real time on the program operation interface, so as to avoid the operator's blind operation, work errors and affect the normal generation work.

CNC operation mode, precise control program

In the design of machine tool feed structure, the cooperation mode of ball screw and servo motor is adopted to achieve accurate axial control. Our company can also configure grating ruler, laser ranging device, ranging wheel and other measurement feedback devices according to customer requirements.

The traditional turning process is changed to milling process

The conversion from traditional ordinary lathe processing technology to advanced NC milling processing technology greatly improves the generation efficiency and ensures high precision and high efficiency.

Diversified operation mode

In terms of operation mode, touch screen and wireless handwheel operation mode can be adopted.

Intelligent alarm detection interface

It can be used to monitor the abnormal working conditions of various equipment in the operation of the equipment. The user can repair the equipment according to the system alarm prompt.

Significance of cutting rope groove

Fully ensure that the diameter of all rope grooves after being processed and discarded is the same, which can effectively adjust the tension of the steel wire rope, shorten the adjustment stroke of the rope adjusting cylinder, significantly reduce the fatigue and wire breakage of the steel wire rope, prolong the service life of the steel wire rope, and fully ensure that the hoist system operates under the condition of the same tension;

It can effectively solve the problems of serpentine rope groove, rope groove grinding deviation and non-circular drum during the use of friction pad;

High speed motorized spindle can provide high cutting speed, and the machined rope groove has high surface finish and roundness;

The problem of surface damage or material failure of friction pad can be solved by rope groove cutting.

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Ordering instructions

This equipment is non-standard equipment, which is applicable to the cutting and finishing of lining block rope groove of friction wheel, crown wheel and other rotating wheels of friction hoist.. Before equipment manufacturing, our technicians need to go to the customer's unit to measure the key dimensions of each part of the hoist. The corresponding installation base and machine tool equipment are designed to facilitate the installation of NC rope groove turning device.

The supply cycle of the equipment is four months.

Others: order and process according to the special requirements of customers.