Case Study: T2-Repair System in Belt Repairing Application

REMA TIP TOP T2-Repair System

The REMA TIP TOP T2-repair system is especially designed for fast and cost-effective repairs to rubber damages without the use of vulcanizing equipment. The easy handling of the individual components combined with best repairing results makes it suitable for keeping your conveyor belt running.

• Fast and easy repairs to rubber damages
• No need for vulcanizing
• Simple to operate
• Easy to carry
• Reduces downtime, increases plant availability
• Cost-effective repairing method
• Repaired conveyor bells can be used immediately
• Only 8-10 people team can conduct 70-80m belt repair work for 12 hours

Area of Application

The T2-System is the time-saving, effective repair system for rubber injuries in belt covers or damages to rubber components. It is suitable for the most popular elastomeric compounds based on

• Natural rubber (NR)
• Styrene Butadiene Rubber (SBR)
• Isoprene Rubber (IR)
• Butadiene Rubber (BR)

or blends of these elastomers (such as NR/BR) in other words the typical conveyor belt and wear protection compounds.

• For repair of damages in belt covers or longitudinal tears
• For filling of gaps and joints in rubber lining and lagging
• For filling of V-shaped gaps in pulley lagging
• For cosmetic repairing on rubber components

Case Study:

Industry: Open Pit Mine

Country: Laos

Material: Soil

Grain Size: 1-100 mm

Material Flow: t/h

Belt Type: ST5000 ST4000 2400 15+10 DIN X

Problem: Belt with Longitudinal Rip , width 1-2 mm, depth 5 mm, length 4,190 m

Solution: T2-Repair System

Customer Benefits:

• Fast and Economic repairs to rubber damages
• Safe and Durable repairs
• Completely back filling of the repair areas
• Without the use of vulcanizing equipment
• Self-vulcanization at ambient temperature ( minimum temperature 18 °C )
• Easy Handling of the repair components
• Curing of the repair areas up to a maximum hardness of?60 Shore A
• Repair areas will Stay Elastic during all its lifetime

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