Case Study: OMV T-3500 Recertification

Case Study: OMV T-3500 Recertification

DIALOG Fitzroy was appointed by Worley as the full-service contractor for the 15-year recertification work scope on Tank-3500.?This is an OMV owned, 60m diameter, 18m high, 40million litre, floating roof condensate tank situated in New Plymouth.

DIALOG Fitzroy mobilised our end-to-end specialist tank service team and repair equipment, integrating with Worley staff to execute all phases of the project, including;

  • Isolation
  • Cleaning
  • Inspection
  • Repairs to Floor and Annular Ring
  • Roof seal repairs
  • Blast & Paint internal and external
  • Recommissioning to service.

The initial phase of the project began with the installation of a smart cleaning nozzle by Steamtech into the tank’s floating roof while the tank was in operation and full of product.?

DIALOG Fitzroy supported the cleaning, gas-free and waste disposal process and on completion we opened the confined space and supported the various inspections necessary to ascertain the repairs required and best sequence to approach the different work programs.?

Having the different work programs overlapping meant teamwork between the various DIALOG Fitzroy crews was vital, and the fact we were able to deliver a one-package solution to Worley was critical.??The team was able to apply the latest in tank repair technology, including a Mega Blaster, Vacuum Loaders and Robotics for high productivity blasting and a new DIALOG Fitzroy innovation, a cantilevered rolling scaffold design was provided for access to the internal top strake.

Special mention was made by Worley & OMV on the professionalism, safety and quality of the DIALOG Fitzroy tank services team, as the efficient coordination of all activities for tank recertification projects can be difficult. This project also had to overcome the particular challenge of working safely under strict COVID protocols within a confined location and the team were able to successfully complete this tank recertification project with zero injuries, within the timeframe agreed and below budget.?

DIALOG Fitzroy is a multi-disciplined EPC contractor with over 60 years of experience in engineering, design, supply, installation and service for the energy, dairy, food, processing and pharmaceutical industries in New Zealand and Australia.

To view more of our projects, click?here.

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