Case Study: Innovative Solutions for Industrial Smoke Stack Inspections

Case Study: Innovative Solutions for Industrial Smoke Stack Inspections

The Problem

In the fast-paced world of industrial operations, meeting deadlines is crucial. Our client had a two-week shutdown with the ambitious?goal of completing all necessary tasks within this limited window. The initial setback surfaced when the access methods to reach the work locations were presented at two weeks for setup and dismantle. This would not leave any time for the actual inspection and possible repair works needed.


The Solution

Faced with this time crunch, our team?devised an innovative solution – using an engineered temporary rope access system. This not only provided swift access to the required areas inside the smoke stack, but also facilitated simultaneous work. Moreover, the?installation included a hauling system within the work location, streamlining the lifting process for any necessary repair work.?

With the rope access system in place, we achieved the installation and inspections during the first shift, demonstrating the?effectiveness of our strategic approach. The remainder of the two-week shutdown was dedicated to resolving issues identified during inspections, including the design and engineering of an entirely new expansion joint in collaboration with our client.


One of the critical outcomes was the creation and installation of a new expansion joint located approximately 100ft down the stack. This solution addressed specific issues uncovered during inspections, and completed within limited shut down schedule.

The Results

In the end, our streamlined process ensured that all tasks – from installation and inspections to repairs and additional work – were completed within the two-week timeframe. This success not only met but exceeded the client's expectations, alleviating any scheduling anxiety and stress associated with the shutdown.

By embracing creative solutions and collaborative problem-solving, we not only met deadlines but delivered results that enhanced the overall efficiency of the inspection and repair process. In the ever-evolving landscape of industrial maintenance, adaptability and ingenuity?prove to be powerful assets.

After inspections were completed, recommended repairs that needed to be made were completed. With only 2 weeks to complete inspections and repairs, access and efficiency was key to success.


How can you incorporate Rope Access in your projects?

We understand that there are limitations and challenges for every project. Don't hesitate to contact us to see if rope access is a method that will work for your project's efficiency, cost reduction, timeline, and success. Contact us and tell us about your work scope!

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