The Case to End Using Lead Acid Batteries to Start Mining Equipment

We have set out the case to end using lead acid batteries to start mining equipment. Below is a handy summary of the benefits. Get in touch to learn more.

Boost Mining Efficiency! PMP's ESM Super Capacitor Ensures Every Vehicle Starts, Every Time

In the mining industry, downtime can cost you significantly. How many hours does your team spend each year on jump-starting equipment? Imagine the savings in both time and productivity if every vehicle started reliably, every time. With PMP's ESM Super Capacitor, you can eliminate downtime and boost the efficiency of your entire fleet.

Starts Every Time – Say Goodbye to Downtime

PMP’s ESM Super Capacitor ensures your mining vehicles start every time, even in harsh conditions. No more time wasted on troubleshooting or jump-starting engines. By replacing traditional batteries with this capacitor-based system, you guarantee reliable starts across your fleet. The result? Increased uptime, fewer delays, and a more productive team.

Plug & Play – Reduced Maintenance

How often does your team change batteries? Traditional lead-acid batteries wear out quickly when used to start engines, typically lasting fewer than 1,000 cycles. In contrast, PMP’s ESM Super Capacitor can handle up to 1 million cycles, offering much longer life. Capacitors are made to handle high-current demands during engine starts, meaning fewer replacements and less time spent on maintenance.

1000:1 – Long-lasting Reliability

The life cycle of a battery in engine-starting applications is far shorter compared to capacitors. PMP’s ESM Super Capacitor lasts up to 1 million cycles, far outlasting the typical 1,000-cycle lifespan of conventional batteries. This high durability means fewer failures, reduced downtime, and a more reliable fleet.

Safety First – Easy to Handle

Batteries can be heavy, cumbersome, and dangerous to handle. PMP’s ESM is a sealed system that doesn’t require the frequent swapping of heavy batteries, reducing the risk of injury. With no scheduled maintenance required, this system is not only safer to use but also lowers the risks associated with battery handling.

Zero Energy – Enhanced Safety During Maintenance

Capacitors are easily de-energized to 0V, which enhances safety during vehicle maintenance. Technicians can perform maintenance on vehicles without the risk of electrical hazards, giving you peace of mind during servicing.

Lightweight and Environmentally Friendly

Batteries can weigh up to 56kg, whereas a Super Capacitor weighs just 8kg. This reduction in weight translates to higher payload capacity, reduced fuel consumption, and improved productivity. Additionally, capacitors are more environmentally friendly than traditional batteries, which require complex disposal and recycling processes.

Lower Maintenance Costs – Long-Term Savings

The use of PMP’s ESM Super Capacitor results in significantly lower maintenance costs. Capacitors have a much longer lifespan than batteries and require no regular replacement, making them a cost-effective choice for fleet operators. Furthermore, the sealed system eliminates the need for frequent inspections, reducing labor costs and improving the overall cost-efficiency of your fleet.

Local Support and Training

PMP offers full installation support and on-site trials to ensure a seamless transition to the ESM Super Capacitor system. With expert guidance and training for your team, PMP ensures you get the most out of your new system, helping you integrate the technology and achieve long-term success.

The Technology Behind PMP’s ESM Super Capacitor

Batteries are essential for auxiliary power but are not ideal for starting engines due to their short lifespan in high-energy applications. By using capacitors for starting engines, fleet operators can optimize battery chemistry for auxiliary power needs while ensuring engine starts are handled by a more reliable, long-lasting system. This improves the overall lifespan of both the batteries and capacitors, maximizing the efficiency of your entire fleet.

Conclusion

PMP’s ESM Super Capacitor offers mining companies a powerful solution to enhance vehicle reliability, reduce maintenance costs, and improve overall safety. With long-lasting, high-performance capacitors replacing traditional batteries, your fleet can start every time without delay. Contact Duncan Scott Benavente or Chris Henderson for more information on how PMP’s ESM Super Capacitor can optimize your mining fleet’s efficiency and performance.

With PMP’s ESM Super Capacitor, your vehicles will always start—every time. Let’s boost mining efficiency together.

#EngineStarting #SuperCapacitors #SkeletonTech