BLIIoT Industrial PLC Edge Gateway BL110 Applied to Textile Machine Monitoring

1. Foreword

With the continuous and rapid development of the textile industry, intelligent control technology, field bus technology and digital display technology have been widely used in textile equipment. In order to improve the management of small sample spinning equipment and improve the competitiveness of enterprises, textile equipment enterprises want to use advanced automation technology and information technology to carry out informatization transformation of equipment.

2. Textile Machine Remote Monitoring System

The entire system network is divided into 3 layers: management layer, control layer and equipment layer Spinning equipment mainly includes digital sample carding machine, sample draw frame, sample comber, sample roving frame, sample spinning frame and sample doubling machine , through the BLIIoT Industrial PLC Edge Gateway BL110 and the core controller of the textile machine equipment (such as PLC), combined with communication methods such as 4G, Wifi, Ethernet and GPRS, the data collected by each device includes the operating status of the equipment, output, efficiency, Process parameters, abnormal alarm information and other teaching data are transmitted to the server/cloud.

The system can use the BLIIoT Industrial PLC Edge Gateway BL110 to collect meter data, and the online monitoring module can monitor the voltage, current, power, power factor, energy consumption and other indicators of the host and auxiliary equipment in real time, and can realize the following functions: compare the energy consumption of different machines Data, check abnormal data in a timely manner; reproduce the power change trend of the machine in the last 24, 48, and 72 hours, and find equipment problems in time; count the total power consumption of the machine, process, variety, etc., and the data of power consumption per ton of yarn to form various Class reports, visually compare and display devices with abnormal power consumption, and provide targeted improvement suggestions.

3. BLIIoT Industrial PLC Edge Gateway BL110

◆?Using 4G wireless network and Ethernet redundant data upload method, stable and reliable;

◆?Embedded ARM9 32-bit Linux kernel real-time operating system and watchdog function;

◆?Wide working voltage design with anti-reverse protection design;

◆?Supports Mitsubishi, Siemens, Delta, Schneider, ABB, Huichuan, Omron, Panasonic, Hollysys and other PLC protocols;

◆?4 serial ports support modbus master-slave protocol, support modbus / mqtt / private custom protocol upload;

◆?All 4 serial ports support transparent transmission, and the CAN port supports data of CAN communication equipment, such as server;

◆?It can collect the data of the network port PLC or other network port equipment through the Ethernet interface;

◆?Support OPC client function, can read data provided by OPC server of other manufacturers;

◆?Support multiple data storage functions according to cycle, change, condition, etc .;

◆?Support multi-level data security rights management function;

◆?Support multiple alarm conditions, such as alarm conditions, urgency, confirmation rules, push rules, and SMS push;

◆?Support power failure alarm function; (optional)

◆?Support remote PLC download programming and remote collection of PLC equipment, set conditions to stop PLC operation;

◆?Support routing function and access video surveillance camera;

◆?Support mainstream public cloud platforms such as Alibaba Cloud and AWS Cloud;

◆?Support third-party manufacturers custom development, provide hardware and SDK interface

◆?Support BLRMS;

◆?Embedded TCP / IP protocol stack, support TCP, UDP protocol, TCP Server and TCP Client services;

4. Summarize

By connecting the textile equipment and PLC to BLIIoT Industrial PLC Edge Gateway BL110, real-time data collection is carried out on the equipment, and the equipment operation status and fault alarm information are fed back to the management personnel in a timely manner, so that the equipment can be checked online and offline, operation failure and other information anytime and anywhere, and with the help of the equipment maintenance express line Realize operations such as remote uploading and downloading of programs, remote programming and debugging.

The data collection of intelligent instruments on the textile factory site can realize real-time monitoring of production environment and energy consumption, monitoring of environmental temperature and humidity, gas and energy consumption data, can feed back accurate and reliable data to the staff, and take timely measures for management and control. It plays an important role in equipment and personal safety as well as energy saving optimization.

More information about BLIIoT Industrial PLC Edge Gateway BL110: https://gateway-iot.com/industrial-iot-edge-gateway-p00272p1.html