Bevel gears different manufacturing methods -Belon to optimize your bevel gears sourcing budget

Belon Gear has been supplying wide range of bevel gears including but not limited straight bevel gears ,spiral bevel gears ,hypoid gears etc to worldwide different industries customers .Among spiral bevel gears ,we could give customers different options with our strong in house manufacturing ,along with key partners supports together as well like: lapped spiral bevel gears ,Gleason ground spiral bevel gears ,Klingelnberg hard cutting spiral bevel gear to meet or beyond customer’s requirement and offer the most competitive budget solutions .

Milling Spiral Bevel Gears

Milling spiral bevel gears is a machining process used to manufacture spiral bevel gears . The milling machine is programmed to control the movements of the cutter and the gear blank. The gear cutter progressively removes material from the blank's surface to form the helical teeth. The cutter moves in a rotary motion around the gear blank while also advancing axially to create the desired tooth shape. Milling spiral bevel gears requires precision machinery, specialized tooling, and skilled operators. The process is capable of producing high-quality gears with accurate tooth profiles and smooth meshing characteristics. Spiral bevel gears find applications in various industries, including automotive, aerospace, industrial machinery, and more, where precise torque transmission and efficient power transfer are essential.

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Lapping Spiral Bevel Gears

Gear lapping is a precision manufacturing process used to achieve a high level of accuracy and a smooth finish on gear teeth. The process involves using a lapping tool, often with a mixture of abrasive particles suspended in a liquid, to gently remove a small amount of material from the gear teeth. The main goal of gear lapping is to achieve the required precision and surface finish on the gear teeth, ensuring proper meshing and contact ?patterns between mating gears. This is crucial for the efficient and quiet operation of gear systems. Gears after lapping usually called lapped bevel gears.

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Grinding Spiral Bevel Gears?

Grinding is employed to achieve very high levels of accuracy, surface finish, and gear performance. The gear grinding machine is programmed to control the movements of the grinding wheel and the gear blank. The grinding wheel removes material from the gear teeth's surface to create the desired helical tooth profile. The gear blank and the grinding wheel move relative to each other in both rotational and axial motions. Gleason ground bevel gears which used in many industries including automotive, aerospace, industrial machinery, and more.

Hard Cutting Klingenberg Spiral Bevel Gears

Hard cutting Klingelnberg spiral bevel gears is a specialized machining process used to manufacture high-precision spiral bevel gears using Klingelnberg's advanced technology. Hard cutting refers to the process of shaping gears directly from hardened blanks, eliminating the need for post-cutting heat treatment. This process is known for its ability to produce high-quality gears with precise tooth profiles and minimal distortion. The machine employs the hard cutting process to shape the gear teeth directly from the hardened blank. The gear cutting tool removes material from the gear teeth's surface, creating the desired helical tooth profile.

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Planning Straight Bevel Gears

Planning straight bevel gears is a manufacturing process used to produce high-precision straight bevel gears. Straight bevel gears are gears with intersecting axes and teeth that are straight and conical in shape. The planning process involves cutting the gear teeth using specialized cutting tools and machinery. The gear planning machine is operated to move the cutting tool and the gear blank relative to each other. The cutting tool removes material from the gear teeth's surface, creating the precise straight tooth profile.

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