Basics of Motorcycle Manufacturing Plant in Bangladesh

Agenda:?

• Discussion On Manufacturing License.
• Bangladesh Government Policy on Motor cycle Manufacturing industry.
• Capital machinery to be purchased.
• Finalizing the technical Specification.
• Lead time, schedule, responsibility.
• Discussion on Machinery as per Bangladesh Government Policy.

Major Elements For Motor Cycle Manufacturing Industry In Bangladesh:

Chassis

Fuel Tank????????????????????????

Main Elements of Motor Bike Engine

• Manufacturing Chassis (Within Two Year)?
• Manufacturing Fuel Tank
• Machineries for Chassis & Fuel Tank

Required Machineries:

1. Chassis & Half Chassis

a) Bending Machine

b) Power Press/ Mechanical Press

c) Welding Machine (TIG, MIG, Argon welding & spot welding)

d) Painting Machine (Liquid paint/powder coating/ED/VD)

2. Fuel Tank

a) Hydraulic Press (Minimum 300 ton)/Mechanical Press (Minimum 250 ton)

b) Welding Machine: Seam Welding, Spot Welding

c) Liquid painting

Must Needed Facility:

I. Assembling Line for a complete Motor Cycle

II. Painting Facility

III. Production Capacity: Minimum 40,000 units /year

IV. Engine assembling & Testing

V. Required Machineries: Previous Slide

VI. 30 % Value addition

VII. Minimum Production: Any 6 of below -

Sprocket, Silencer, Control Cable, Footrest, Brake paddle, Looking Glass, Shock absorber, Windshield, Foot stay, Gear Change lever, torque rod, Break rod, Gear change lever

Phase 1: Chassis Welding

Phase 2: Manufacturing chassis from Raw Materials

Phase 3: Manufacturing Fuel tank + Plastic Parts

Capital Machineries (Welding & JIGS):

1. Layout m/c

Stroke Arm axis :1200

Column Axis:1600 Base axis:2400 Precision ±0.08/Axis

2. Surface plate 1600x2500 precision: 0.05/1000mm Capacity Weight:3ton

3. CO2 Welder 350A MIG Welding M/C

4. Fume Exhaust, Welding & Inspection JIG

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Capital Machineries (Painting):?

1. Pre Treatment Equipment's

2. Hoist

3. Dry-of Oven

4. Paint Booth (powder Coat)?

5. Baking Oven

6. Painting apparatus

7. Air dryer

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Others:

1. Measurement of paint film thickness

2. Conductive meter

3. PH meter

4. Cup of viscosity measurement

(case of solvent paint)

5. Safety item

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Tools:

1. Hammer

2. Plier

3. Tap & Dies set

4. Grinder

5. Numbering tools

6. Chisel

7. Polishing machine

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Machineries As per Bangladesh Government Policy?

1. Injection Molding Machine

2. Dye Casting Machine

3. Shot Blasting Machine

4. Salt Spray testing Machine

5. Poly Urethane machine

6. Hydraulic Press Machine

7. Hardness Testing Machine

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