Applications of polyethylene wax in the plastic industry
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Polyethylene wax (PE wax) is a low molecular weight polyethylene polymer widely used in the plastic industry due to its unique properties. Here are some key applications:
1. Lubricant in Polymer Processing
PE wax acts as an external lubricant in the extrusion and injection molding of plastics. It reduces friction between the polymer melt and the processing equipment, which:
Enhances flow properties.
Reduces energy consumption.
Improves the surface finish of the final product.
2. Dispersing Agent for Masterbatches and Compounds
PE wax helps in the dispersion of pigments and additives in masterbatches and compounds. It ensures uniform distribution, which:
Enhances color consistency.
Improves the overall quality of the plastic product.
3. Processing Aid for PVC
In PVC processing, PE wax is used as both an internal and external lubricant. It aids in:
Reducing viscosity.
Preventing adhesion to processing equipment.
Enhancing the thermal stability of PVC formulations.
4. Release Agent
PE wax is used as a mold release agent in injection molding, extrusion, and other molding processes. It prevents the finished plastic parts from sticking to molds, which:
Facilitates easier demolding.
Reduces defects and damage to parts.
5. Modifier for Polyolefins
Adding PE wax to polyolefin resins (like polyethylene and polypropylene) can modify their properties, such as:
Increasing hardness.
Enhancing abrasion resistance.
Improving scratch resistance.
6. Hot Melt Adhesives
PE wax is a key component in hot melt adhesives, providing:
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Improved adhesive strength.
Enhanced thermal stability.
Better resistance to heat and chemical exposure.
7. Processing Aid in Rubber and Elastomers
In the rubber industry, PE wax is used to:
Improve processing and mixing.
Act as a dispersing agent for fillers.
Enhance the release properties of rubber compounds.
8. Surface Coatings and Inks
PE wax is incorporated into surface coatings and inks to:
Improve abrasion resistance.
Enhance slip and anti-block properties.
Provide a matte finish.
9. Polishes and Wax Blends
PE wax is used in formulations for polishes and wax blends, offering:
Improved buffability.
Increased gloss.
Enhanced durability of the polish film.
10. Foamed Products
In the production of foamed plastics, PE wax serves to:
Stabilize the cell structure.
Improve foam quality and uniformity.
By leveraging the specific properties of PE wax, manufacturers can enhance the performance, efficiency, and quality of their plastic products across a wide range of applications.
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Senior executive (QA / QC) skypack India pvt Ltd & technical support.
9 个月Can we use along with EVA for hot melt adhesive film
Senior executive (QA / QC) skypack India pvt Ltd & technical support.
9 个月What is the cost per kg