Advancements in Smart Manufacturing: The Role of the ART? System in Industry 4.0

From the perspective of Industry 4.0, the future of manufacturing lies in intelligent automation. To excel in the competition when it comes to upgrading production, actively embracing and consistently implementing smart manufacturing is the best way to maintain a competitive edge.

To achieve agile smar t machining and crucial competitive advantages, AXILE has developed the ART? system, capable of achieving round-the-clock automation and empowering operators to manage and strategize through data analytics.

The ART? system monitors all wearing components, energy consumption, as well as fluids like lubricants and coolants, providing real-time status updates on the machine and its components and predicting potential issues in the future. AXILE's ART? system empowers manufacturers to make informed decisions, optimize operations, and significantly enhance production efficiency. This is precisely what Industry 4.0 emphasizes to meet the demands of sustainable operations.

It's clear that digitalization offers a wide range of advantages and benefits, from enhancing competitiveness to meeting environmental sustainability goals. The integration of digital technologies is indeed a strategic necessity to thrive in today's rapidly evolving industrial landscape. AXILE embraces these changes can position themselves for longterm success and growth while providing more efficient and high-quality products to meet customer expectations.

Trends in Smart Manufacturing and Energy-Efficiency Carbon Reduction

The European Union (EU) is set to officially conducted its landmark Carbon Border Adjustment Mechanism (CBAM) in 2026. CBAM is a significant initiative by the EU aimed at ensuring imported products meet the EU's environmental standards while driving European businesses towards more eco-friendly production practices. This move will have profound implications not only for Europe but also for the global trends in smart manufacturing and energy-efficient carbon reduction.

The EU's CBAM plan involves carbon pricing, which means importers will have to pay for carbon allowances to offset the emissions generated during the production of their products. This will encourage manufacturers to focus on energy efficiency and promote the adoption of smart manufacturing.

Smart manufacturing is a concept built on data and automation, with its core goal being to achieve higher production efficiency while reducing resource waste and carbon emissions. This trend will rapidly rise against the backdrop of CBAM because businesses will be under economic pressure to adopt greener production methods. The concept of smart manufacturing encompasses automated robotics, Internet of Things (IoT) devices, and big data analytics, all of which will help businesses gain a better understanding of their production processes and take measures to reduce their carbon footprint.

Furthermore, CBAM will incentivize businesses to invest in renewable energy and energy-efficient technologies. Under the budget of CBAM, European businesses will be more motivated to seek out and adopt environmentally friendly technologies, which not only contribute to achieving climate goals but also enhance production efficiency and competitiveness. This includes innovative energy-saving technologies and more efficient production methods.

CBAM will also contribute to establishing greener supply chains. Companies will begin to scrutinize their supply chains to ensure they also meet environmental standards. This could push suppliers and partners to adopt more sustainable practices, resulting in a more environmentally friendly supply chain.

In summary, 2026 will be a year of rapid development in the trends of smart manufacturing and energyefficient carbon reduction. The CBAM plan will be a key driver in this development, compelling businesses to meet higher environmental standards while increasing production efficiency and competitiveness. For the global manufacturing industry, this is an opportunity that cannot be ignored, as it can lead us towards a more sustainable future.

Establishment of the Digital Management Department

AXILE is committed to digital management and green sustainability initiatives. The company has integrated cutting-edge digital technologies to automate and digitize its internal processes.

In 2023, AXILE expanded its technical division and established a Digital Management Department, which is dedicated to the development of software for Industry 4.0 and smart manufacturing.

Software Architecture Adjustment

The software architecture has been adjusted, which is divided into a frontend-backend separation for software development. The frontend will use JavaScript and the React framework, while the backend will use Python. The database being used is PostgreSQL. This design is currently aimed at facilitating future integration with mobile apps, which can be developed with compatibility using the React framework. The frontend-backend design also takes into consideration the scalability for future compliance with OPCUA and potential integration with other brand machines and software systems.

Optimizing ART Functions with User-Friendly Interfaces

1. Machining Cost Calculator

In consideration of the customer's need for business cost quotations, ART has designed a Machining Cost Calculator to address its cost requirements. Customers can input relevant cost data parameters for workpieces they have designed previously into this tool. By using this functionality, ART allows customers to calculate the cost of similar workpieces machining approximately, serving as a reference for quotations when new workpieces are introduced.

2. Power Consumption Dashboard

In response to the European Union's plan to implement the CBAM to reduce carbon emissions, we have developed a new feature within the Energy Map tool to address carbon emissions issues. This feature will provide a comprehensive statistical analysis of electricity consumption, carbon emissions, and associated costs. It enables customers to quickly calculate and improve energy efficiency in their machinery, facilities, and factories worldwide. This enhancement empowers customers to enhance the competitiveness of their products in green design and manufacturing.

3. Machine Status

ART?'s basic functions include monitoring the machine's operations, standby mode, and identifying any abnormalities. ART aims to optimize these functions, allowing customers to monitor machine status not only through the machine's HMI but also via various interfaces like computers, tablets, and mobile devices. In the future, ART will introduce an additional feature related to machine utilization rates. This feature will enable customers to use ART? to track the efficiency time of their production workpieces, estimated completion times, as well as production efficiency by shift. This enhancement aims to provide more immediate and digitized control over costs and expenses.

Enhanced Manufacturing Efficiency

AXILE’s manufacturing services are strategically tailored to focus on the aerospace, die & mold, semiconductor, and medical industries, where it can offer the highest value-added benefits. By harnessing advanced monitoring, analysis, and talent cultivation, AXILE aims to provide digital management services that significantly enhance value for customers. As a total solution provider, AXILE’s goal is to steer the domestic industry towards the realm of digital intelligent manufacturing and services.

In conclusion, AXILE digital intelligent automation solutions are designed to revolutionize manufacturing operations, offering a strategic edge to customers. AXILE is dedicated to enabling more efficient production, increasing profitability, and fostering the growth of the industry as a whole through our commitment to innovation and excellence.