Advanced jaw crusher unblock technology available in Australia

Technidrive and ASAP Power partner to improve crusher safety

Northern Ireland-based automation specialist Technidrive has introduced its advanced jaw crusher unblock system to the Australian market. With over 25 years of expertise in industrial drive systems, the company has partnered with Western Australia’s ASAP Power, a specialised electrical engineering provider, to bring this cutting-edge solution to local mining and quarrying operations. The collaboration aims to enhance efficiency and safety in crushing applications by delivering Technidrive’s innovative technology to Australian customers.

Technidrive has a strong track record of enhancing safety and efficiency in mining, quarrying and recycling, and is now set to provide its innovative jaw crusher unblock system across Australia. By leveraging ASAP Power’s deep industry knowledge and established presence in Western Australia, the collaboration ensures that local businesses will have access to cutting-edge technology backed by expert support and service.

Technidrive’s jaw crusher unblock system is an advanced solution designed to safely and efficiently clear material blockages in heavy-duty crushing equipment. It’s ideal for industries such as mining, quarrying and construction, where material flow disruptions are common.

The system utilises a WEG W22 motor, known for its durability and energy efficiency, paired with a CFW11 WEG inverter with built-in soft programmable logic control (PLC). This combination allows for smooth and energy-efficient operation, even when dealing with the large inertia of jaw crushers. The innovative software controls ramp times, current, torque, speed and direction to automatically unblock the system, all while minimising power consumption.

It also eliminates the need for dangerous and time-consuming manual clearing of jammed crushers, combining intelligent automation with robust drive technology. This innovative solution minimises downtime, maximises productivity and improves operational safety.

ASAP Power specialises in the sales, service, commissioning and repairs of WEG low voltage and medium voltage automation products.? With a proven track record in iron ore, lithium, gold, copper, mineral sands, nickel, aluminium and limestone industries, ASAP Power services clients throughout Western Australia and beyond.? ASAP Power’s status as a WEG Australia partner and service agent further strengthens the collaboration, providing access to the global industrial equipment manufacturer’s high-quality electric motors, drives and gearboxes. Technidrive’s expertise, combined with WEG’s energy-efficient products, allows for the design and implementation of highly reliable and cost-effective solutions.

“Since we first developed this system in 2016, we’ve installed over 80 crusher unblock systems and continue to increase crusher safety and efficiency across the globe for both end users and OEMs,” explained David Strain, technical director at Technidrive. “The average time lost to a blocked jaw crusher is 240 minutes and the average lost throughput is a staggering 800 tons. Using our jaw crusher auto-unblock control system reduces that to five minutes and just 21 tons. That’s a saving of nearly four hours in downtime and 779 tons, every time the system kicks in.”

With ASAP Power’s regional expertise and Technidrive’s global engineering leadership, this collaboration is perfectly positioned to meet the growing demand for safe, efficient and reliable solutions in the Australian mining and quarrying sectors.

Contact ASAP Power directly if you’re looking to integrate the jaw crusher unblock system at your site. For further information about Technidrive’s solutions for the quarrying sector visit the website.