Additive Manufacturing Use Cases & The New Additive Voucher Program (AVP)

Have you ever wondered how other companies are utilizing additive manufacturing to take their operations to the next level? While the possibilities are endless, understanding the potential of this technology for your business becomes a whole new ball game when you dive into real-life case studies. In this newsletter, we're thrilled to present you with three remarkable use cases that highlight three unique applications of additive manufacturing among our valued clients. But that's not all! You'll also gain exclusive access to a white paper titled "How to 3D Print In-House Jigs, Fixtures, and Other Manufacturing Aids". These resources will not only expand your knowledge but also provide practical insights on how you can seamlessly integrate or enhance additive manufacturing within your own operations.

PUMA, 3D Printing in the Footwear Industry

Did you know that additive manufacturing is extremely prominent in the footwear industry? Let's use PUMA for example. The well-known footwear brand uses the technology for concept building, product testing and development. 3D printing allows PUMA to not only maintain a superior level of product quality but also achieve a rapid development timeline. The technology also ensures that the shoe is both visually appealing and functional before being sent into production. Impressively so, PUMA prints up to four full-color prototypes a day. A perfect example of accelerated design and speed to market. So, how is this possible? The company takes advantage of two 3D Systems ProJet 660's. This 3D printer is recognized for superior print speeds, high quality, and impressive color capabilities. Notably, the ProJet 660 does not require support structures. Instead, the printer uses unused powder as support. Once post processed and cleaned, the end result is a beautiful 3D printed part with vibrant colors and a high resolution. Below is an example of PUMA's instrumental use of additive manufacturing to develop the Deviate Elite.

Ripley Tools, 3D Printing in Tool Manufacturing

Similar to the footwear industry, many tool manufacturers use additive manufacturing to enhance the production process, diminish lead times, and improve product quality. Ripley Tools, a tool manufacturer located in Cromwell, Connecticut, utilizes the technology to develop hand and power tools. More specifically, the company takes advantage of additive manufacturing to create functional prototypes, concept models, jigs and fixtures. In doing so, they cannot only validate the product's design and function but they can also create custom or odd-shaped jigs and fixtures to help accelerate the manufacturing process. As a result, also increasing speed to market and productivity on the shop floor. Ripley Tools prints up to four times a week, often overnight or on weekends so that their parts are ready for post processing, inspection, and modification during regular business hours. This process ensures that all projects are constantly moving in a good direction and omits the risk of reaching a dead end in the production process. Ripley Tools is able to make this all possible with the help of a 3D Systems ProJet MJP 2500. The machine is recognized for its incredible accuracy, attention to detail, and high speed. Impressively so, almost every single product in their portfolio was initially 3D printed in some way. Below is a prototype of Ripley Tools mb02-7010 Series.

Kenny Manufacturing, 3D Printing in Consumer Goods

3D printing is also a great resource for those in the consumer goods industry. For this case, let's look into Kenney Manufacturing, a leading?provider of window hardware, bath, and storage products. Kenney Manufacturing uses 3D printing in areas such as presentation, prototyping, and engineering development. The company leverages 3D printing to produce a wide range of small and articulated parts. This cutting-edge technology enables them to create highly complex components that would be extremely difficult, if not impossible, to manufacture using conventional methods. 3D printing offers Kenney Manufacturing unparalleled flexibility and precision in bringing their intricate designs to life. This then allows the company to determine product feasibility and "nail down" product designs before they are sent into production. In addition, Kenney Manufacturing is able to produce all of their needs in house which speeds up their development process while also decreasing costs and lead times. This is all made possible with the 3D Systems ProJet MJP 2500. Similar to the ProJet 660, parts created on this printer do not require support structures. Instead, the machine uses wax to support the build. The wax is later melted during the post-processing stages which enables a smooth and clean finish. For Kenney Manufacturing, 3D printing not only plays a key role in product design and feasibility but it also drastically increases speed to market. Below, you'll find a functional prototype of a clasp designed for Kenney Manufacturing's EasySlide 4-way Adjustable Shower Caddy.

Additive Manufacturing is Everywhere

The use of 3D printing is becoming increasingly prevalent across various industries, revolutionizing traditional manufacturing processes. The real-life case studies presented in this newsletter demonstrate the immense potential of additive manufacturing for businesses.

Companies like PUMA leverage 3D printing to enhance product quality, achieve rapid development timelines, and create visually appealing and functional prototypes. Ripley Tools utilizes additive manufacturing to accelerate the manufacturing process, improve productivity, and create unique jigs and fixtures, ultimately reducing lead times and enhancing efficiency. Kenney Manufacturing benefits from 3D printing by speeding up the development process, determining product feasibility, and creating complex designs that would otherwise be difficult to achieve.

To help you harness the power of 3D printing for your own business, we are pleased to offer you exclusive access to a white paper titled "How to 3D Print In-House Jigs, Fixtures, and Other Manufacturing Aids". This resource will provide practical insights on seamlessly integrating or enhancing additive manufacturing within your operations.

With 3D printing technology rapidly advancing and its applications expanding, the question remains: How can 3D printing enhance your business? Explore the possibilities, unlock new efficiencies, and embrace the transformative power of additive manufacturing to propel your business forward in the evolving landscape of additive manufacturing. Contact us today to get started: email [email protected] or call 844-444-2342!

The Additive Voucher Program (AVP)

The Connecticut Center for Advanced Technology (CCAT) recently announced the Additive Voucher Program (AVP). If you're looking to acquire additive manufacturing equipment, software or services, this is definitely something to look into. The Additive Voucher Program (AVP) is a new matching grant for companies looking to implement additive manufacturing technology into their operations. Eligible companies can receive a grant up to $20,000 towards additive manufacturing hardware, software, and related third-party integration services. The AVP presents a fantastic opportunity to jumpstart the implementation of additive manufacturing technology in your business, all while receiving substantial financial support and assistance with the integration process. For further information or assistance with the AVP application process or to identify or review an additive manufacturing application for your business, schedule an appointment with our team today!