3 Traceability Techniques To Help OEMs For Lesser Warranty Cost

Today, the relationship between OEMs in the manufacturing industry and suppliers can be complicated, to say the least. Each year, warranties and recalls cost OEMs and suppliers billions of dollars.

The expanded investigation has brought a few changes to how OEMs and manufacturers negotiate dealer’s agreement. These incorporate lower failure tolerance; more forceful warranty and review cost assignments, and total vehicle part traceability necessities.

For manufacturers, now there is a unique challenge: Effectively marking parts with a unique identifier, while still fulfilling your need to continually improve operational efficiency.

If you’re a parts manufacturer, this means the pressure is on. But, implementing a track and trace process can spare you time and cost.

Permanent marking system allows OEMs to create a clear and visible line of accountability, helping to mitigate risk. There are 3 requirements for any track and trace process:

1. PERMANENT BARCODE

Marking parts with a standardized tag that contains info about, part and model number makes part search easy to distinguish in future, for substitution or repair. Laser stamping offers a permanent arrangement that can withstand a lifetime of wear and tear in light of the fact that the tag won't disintegrate or fall apart after some time.

And, with marking frameworks that can discuss specifically with the shop floor, you can automate procedures and associate with a database. This empowers proficiency and also the support to-grave traceability on OEMs request.

2. ENSURE MARK REPEATABILITY

This lifetime traceability requires a changeless stamping framework that coordinates with your current manufacturing process. Savvy laser innovation can adjust to your requirements to give very repeatable marking solution, even in high-volume manufacturing conditions.

A laser marking arrangement can guarantee a higher quality stamp with more prominent comprehensibility of the barcode, particularly when you use programmed re-checking of fizzled parts.

3. OFFER FLEXIBILITY AND QUICK SETUP

How can you create consistent and readable marks when you’re producing parts of different sizes? Using a laser marking system designed to automatically detect part type helps you avoid the time-draining changeover of equipment from product to product. This can be done with laser displacement sensors to verify the position and part type to ensure proper mark positioning. Custom GUI's can likewise make work setup substantially less demanding for the operators. Making the process flexible allows manufacturers to maximize productivity and decrease waste. 

Manufacturers can meet traceability standards without sacrificing efficiency. Choosing the correct marking innovation and incorporating it with your present framework will enable you to neglect warranty and review related obligation hazard while meeting your productivity objectives.

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