The 100 billion coal machine market is in sight, and the Roboticplus.AI groove-cutting robot has entered the market strongly

Recently, the first and largest all-carbon fiber roof structure building in China, Zen Temple, was officially located in Jinshanling, Chengde, Hebei Province.

It is reported that for the complex special-shaped hyperboloid roof, the Zen Temple project adopts the digital component production+assembly mode throughout the whole process to disassemble all hyperboloid modules intelligently, and uses the seven-axis high freedom mechanical arm carving system to produce hyperboloid modeling molds accurately. 1:1 pre-assembly is carried out in the factory. After the carbon fiber roof is transported to the site, the roof installation is completed within 24 hours. The whole construction process can not be separated from the assistance of robots from Roboticplus.AI.

Founded in 2016, Roboticplus.AI is a provider of intelligent building solutions, focusing on the development of intelligent industrial robot systems.

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After six years of deep cultivation in the field of architecture, Roboticplus.AI has gradually become famous. Up to now, Roboticplus.AI has provided intelligent robot production solutions for more than 100 factories, forming a matrix cloud factory production system; At the same time, it provides intelligent construction services for hundreds of real estate developers, domestic and foreign architectural design institutions, and architects, and realizes the digital intelligent manufacturing of D to M (design to manufacturing) in the construction industry.

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The intelligent manufacturing solutions provided by Roboticplus.AI for the construction steel structure industry mainly include part groove cutting, three-dimensional cutting of profiles, and section steel assembly welding, covering a complete set of comprehensive solutions from parts and component processing to component assembly and welding, applying automation technology to improve the industrial manufacturing level of steel structures, and providing customers with high-quality, cost-effective intelligent solutions.

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With the accumulation and development of technical strength and intelligent manufacturing experience, Roboticplus.AI groove cutting robot has been widely used in the production and processing of cross columns, H-shaped steel column parts, and steel structure components, and its components are used in high-rise steel structure and tower projects such as Shenzhen Huiyun Center and Huaqiang Fangte Building.

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The production characteristics of the building steel structure project mainly focus on the customized production of multi-batch and small-amount projects, which is highly consistent with the customized production mode of the coal machinery industry, and the coal machinery industry has become the first place for the application and expansion of intelligent solutions of Roboticplus.AI.

In recent years, with the in-depth development of China's coal mining mechanization and the recovery of the coal mining industry, the operating income of China's coal machinery enterprises has steadily increased. According to the statistics of the Coal Machinery Industry Association, in 2020, the fixed asset investment in China's coal machinery industry will be 400 billion yuan, and the market size of coal machinery equipment has reached 141.6 billion yuan.

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As the international energy price is expected to remain high in the future due to the impact of the complex international situation, domestic and foreign coal prices are also expected to remain high. The coal enterprises are expected to maintain a high income, which is expected to promote the upgrading of coal mine capacity, intelligent transformation, and replacement, and the demand for equipment is expected to increase.

What is the advantage of the strong entry of Roboticplus.AI into the coal machine market? What kind of intelligent blood can be input into the traditional coal machine industry?

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Comprehensive coal mining equipment, including roadheader, shearer, scraper conveyor, and hydraulic support, is collectively referred to as "three machines and one support". Through the combined use of a roadheader, hydraulic support, scraper conveyor, and shearer, the tunneling, coal cutting, coal loading, coal transportation and support operations in the coal mine roadway can be realized. Because the roadway conditions and mining heights of each coal face are different, the mining equipment of the coal mine often needs to be customized according to the conditions of the mining roadway.

To comprehensively improve the efficiency of the industry, coal machinery enterprises need to solve many production pain points in their production and manufacturing: large incoming material errors of the previous process; low workers' processing accuracy; great support specification changes from mining party requirements; mainly customized order; multi-batch and a small amount production mode; many kinds of robot teaching needs a lot of human debugging time; time-consuming and labor consuming, and increase the cost of the enterprise.

As the mining equipment of coal machines gradually enters the intelligent and high-end transformation and upgrading, traditional production equipment has been unable to meet the growing demand for high-end equipment. In the production of high-end hydraulic supports, the production rhythm is the slowest, and the most complex operation is the cutting of a large number of small pieces of groove. Support manufacturers urgently need a teaching-free intelligent solution to release the production bottleneck of manual and traditional teaching operations.

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Compared with the traditional robot integration scheme and pure vision scheme, the intelligent groove scheme of Roboticplus.AI is equipped with professional and powerful groove-cutting software: RobimCut.

The RobimCut software is built on the self-developed RoBIM industrial software platform. It connects the model drawing data with the motion control of the industrial robot, with high-precision visual technology, so that the robot can quickly identify the geometric information of the workpiece, and cooperate with the modular algorithm with the process expert database. It can quickly and automatically generate the cutting path without programming. With the integrated control of software and hardware, it can achieve one-touch production in large and small amounts, It can quickly release production bottlenecks for production enterprises and effectively improve cutting efficiency and product quality.

The plasma groove cutting center of RobimCut parts can meet the requirements of automatic flexible cutting of carbon steel plates with different sizes and thickness specifications, such as straight lines, arcs, and roundness, and is suitable for coal machinery, engineering machinery, ships, bridges, and other industries.

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Roboticplus.AI launched two types of RobimCut parts groove plasma cutting centers for coal machine manufacturers, namely robot groove cutting single station and robot groove cutting station for super long workpieces. The two types of cutting centers are equipped with multiple production modes to comprehensively consider the different production needs of coal machine manufacturers.

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Robot groove cutting single station is mainly used for automatic groove cutting of small and medium-sized groove parts. Double station cutting is used for continuous production. With the 3D vision algorithm, the incoming material size is accurately identified, and the robot cutting path is updated in real-time to achieve the best cutting effect and the highest production efficiency.

The super-long workpiece robot groove cutting station can meet the processing of super-long workpieces of more than 6 meters at most. It adopts global visual positioning and multi-segment reconstruction to perfectly eliminate the incoming material error of super long workpieces, solve a series of problems such as long piece warping, and achieve the processing accuracy of 1mm. With the help of the robot-free planning algorithm, it can achieve full automatic groove cutting in a variety of placement modes.

Two types of RobimCut parts groove plasma cutting centers can meet 95% of the groove workpiece production in the coal machine industry.

In addition to the standard cutting module of RobimCut, Roboticplus.AI?also provides customized module services for customers with customized needs to meet the customized production needs of different production enterprises. The customized module includes a series of customized module services such as the above blanking module, groove surface grinding module, cutting and grinding integrated module, etc.

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With the help of the core software RoBIM, Roboticplus.AI?has completed many landing cases in the coal machinery market, including some leading enterprises in the coal machinery industry.

In response to the demand for standard groove cutting products, Roboticplus.AI?has provided a medium and thick plate plasma groove cutting robot solution for a heavy industry coal machinery enterprise in Shanxi, including self-developed industrial software RoBIM, advanced visual algorithm, dual station cutting station, and ultra-long workpiece cutting station. This solution helps customers to increase the comprehensive output value of a single production cycle by 3.5 times compared with ordinary supports, and increase the productivity of hundreds of small batch workpieces by 2-4 times when producing high-pressure hydraulic support for large mining. At the same time, every single station can save the labor cost of one skilled operator. One worker can also take care of two workstations at the same time, and work together to process multiple processing workpieces, greatly improving work efficiency.

According to the requirements of a customized groove cutting project, the solutions provided by Roboticplus.AI?to a coal machine manufacturing enterprise in Henan Province include flattening of 3D model bending parts, automatic generation of slope cutting program, automatic loading and unloading of groove robots, automatic cutting of robots, and automatic grinding.

To meet the cutting needs of different industries and different production scenarios, Roboticplus.AI has launched various kinds of the most cost-effective intelligent solutions, with equipment prices ranging from hundreds of thousands to millions of RMB for customers to choose from, to help customers achieve the best input-output plan.

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When the situation changes, Roboticplus.AI industrial software RoBIM is no longer limited to the construction industry but has also gradually expanded and applied to coal machinery, engineering machinery, ships, bridges, and other industries. In the future, Roboticplus.AI will continue to be customer-oriented and provide professional and reliable steel structure intelligent manufacturing solutions for industrial production enterprises through the core advantages of industrial software RoBIM in graphics, motion control, intelligent algorithms, human-computer interaction, and other fields, release the growing human costs and create greater value for promoting the transformation and upgrading of the industry.