The 10 reasons to choose Panizzolo MEGA hammer mills

In the metal scrap processing sector, the choice of the right machinery can make all the difference in ensuring an efficient process and achieving maximum yield.

The result of many years of direct experience and constant R&D, the MEGA Series hammer mills are the ideal choice for those looking for high-performance machines capable of handling the heaviest loads. But what are the main advantages?

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1. High productivity and energy efficiency

The MEGA Series offers a perfect balance between productivity and consumption, letting companies process more scrap in less time and with reduced energy costs. Thanks to their advanced design, Panizzolo hammer mills can process up to 2.2 times the amount of material compared to the standard on the market, with a production performance of up to 35 ton/h.

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2. Simplified maintenance and management

MEGA mills are designed to minimise downtime and facilitate periodic maintenance. Thanks to an intuitive design, cleaning and control operations take less time and can be carried out without the use of special equipment or highly professional skills, significantly reducing operating costs. In addition to this, the Panizzolo software makes it possible to independently manage all parameters that characterise normal operation, with the possibility of connection for remote assistance.

The MEGA series revolutionises metal scrap processing, offering a flexible and extremely efficient solution that can maximise productivity and optimise every step of the process.

3. Robust and reliable construction

Designed to withstand the most demanding workloads, MEGA mills are manufactured with high-quality steel structures and UNI EN ISO 3834-2 certified welds that ensure high structural solidity. The patented Panizzolo cradle, integrated in the grinding chamber, effectively absorbs vibrations, protecting the machine from mechanical stress. In addition, the thickness of the internal armours, external metalwork, reinforcements and welding guarantees the integrity of the machine throughout its life cycle. Wear and tear is limited to the interchangeable components directly involved in the grinding process, which are made of materials that ensure gradual wear and maintain the quality of the processed scrap.

4. Flexibility and modularity

Thanks to a modular system, MEGA mills can be easily adapted to different production requirements. The patented cradle makes it possible to change processing configurations in less than 20 minutes, making the machines extremely versatile and suitable for processing a wide range of scrap. The cradle design, therefore, reduces to a minimum the strain to which the machine is subjected, ensuring high and consistent performance over time, as well as minimising maintenance costs.

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5. Rotor: the heart of Panizzolo design

Panizzolo mill rotors are the result of years of research and direct experience. Here are some of the main features:

• The shape facilitates material entry, facilitates the grinding of the heaviest scrap and prevents unwanted ejection.
• The double cast steel pulley, designed in-house, guarantees reliability and a long service life.
• The rotor has a high stress-absorbing capacity, preventing cracks, breakage and displacement in the long term.
• The special bearings, also designed in-house, feature a special high-temperature grease.
• The mill casing coupling system makes for quick and safe lifting during maintenance.

Want to discover all the advantages? Read the full article on our website or contact us for more information.