#1: MDM's Role in streamlining Concept & Design for Manufacturers
Christian Farra
Director & Practice Leader Data Supply Chain in Retail and Manufacturing, Data Management Expert, Executive MBA
In the kickoff article of our comprehensive series, we delve into the introductory phase of a product's life, with a spotlight on the concept and design phase. This crucial phase signifies the birth of a new product in a manufacturing setting, a time when ideas begin to crystallize and fundamental strategies are formulated, paving the way for the product's further development and its introduction to the market.
The significance of Master Data Management (MDM) in this initial phase is paramount for manufacturers. The capacity to access trustworthy data rapidly and precisely is essential in the product's lifecycle. Serving as a foundational platform, MDM boosts team efficiency and productivity, while also decreasing the risks associated with bringing new products to market. In this discussion, we aim to highlight the essential role of MDM in granting access to validated materials for purchasers, engineers, and designers, and emphasize the importance of efficiently managing supplier master data to mitigate risks.
Unified Access to Material Data
In the realm of product development, it's vital for stakeholders, ranging from buyers to engineers and designers, to access up-to-date and accurate material information. MDM facilitates the establishment of a singular, reliable source for material data, streamlining workflows by obviating the need to juggle multiple systems or data sets. This centralization enhances the speed of the design process, fosters better communication across departments, and allows for quicker material selection decisions.
However, the ideal scenario often differs from reality, where the emergence of shadow IT -encompassing various engineering tools such as PLM, CAD, CAE, CAM, and Project Management Tools - leads to fragmented and inconsistent material master data. The duplication of material data across different systems introduces inefficiencies and inconsistencies.
Traditionally, companies either manage material master data in this stage by creating a Bill of Materials (BOM) and linking it to material master data afterward or, worse, not managing material data actively at all. A less common but more effective strategy involves establishing material master data prior to BOM creation, known as central authoring, directly within MDM. This approach guarantees that all departments and systems are aligned with the most current and accurate information.
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Leveraging Supplier Master Data
A key benefit of MDM in the product concept and design phase is its integration of comprehensive supplier information. Incorporating suppliers' ratings, performance data, and risk profiles into the material selection process allows companies to identify and mitigate potential risks early on. This empowers engineers and designers to make decisions based on a broader set of criteria beyond just cost or quality, considering the supply chain's dependability and sustainability. As a result, more informed decisions can be made early on, greatly reducing the risk of future production challenges.
Informed Material Selection to Minimize Risks
The selection of suitable materials is pivotal to the success of a new product. MDM simplifies this process by providing detailed information on materials and suppliers through a consolidated platform, enabling the selection of materials that meet the product's technical requirements and come from reliable, compliant suppliers. This reduces the risk of encountering issues such as quality discrepancies, delivery delays, or non-compliance with sustainability standards, thereby enhancing the decision-making process and laying a solid groundwork for a successful product introduction.
Future-Proofing with Insights
In today's rapidly changing business landscape, staying ahead requires insightful future-proofing strategies. Detailed master data provides critical insights to designers and engineers, offering data on past product performances, customer feedback, and current market trends. This data-driven approach fosters intelligent decision-making that encourages innovation and ensures long-term success. Effectively leveraging data for future initiatives is essential for maintaining competitiveness in a constantly evolving marketplace.
Conclusion
The impact of Master Data Management in the concept and design phase of product development is immense. By offering a centralized platform for accessing validated materials, MDM facilitates efficient and effective collaboration among all parties involved, such as buyers, engineers, and designers. Moreover, the strategic inclusion of supplier master data is key in making informed material selections, thus minimizing potential risks associated with new product introductions. Companies that adeptly leverage MDM can not only expedite the design process but also guarantee the quality and sustainability of their final products.
Well written article Christian Farra! Not being an expert in the field exactly I wonder, what does the conclusion "The impact of Master Data Management in the concept and design phase of product development is immense.?" mean in practice. Does a modern design phase include some sort of just-in-time access to available materials, so the design doesn't incorporate what will not be available, is that current inventory levels also or only validated materials?