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???????????????????? ?????????? ?????? ???????????????????? A Guide to Value-Add Value Engineering (VAVE) in Electronic Product Development The systematic way to improve quality and reduce the cost of your products. Value engineering is a method of analyzing the functions of a product or system and identifying ways to improve its performance while reducing costs. It is a tool that can be used at any stage of the product lifecycle, from initial concept development until the product’s end of life. In the context of electronic products, value engineering can improve quality and reduce costs by identifying ways to simplify the product's design, using less expensive materials, dealing with parts obsolescence, improving supply chain component availability, reducing test times, or streamlining the manufacturing process.? For example, a value engineering analysis might identify that a certain component of the product is not essential to its function and that it could be removed from the design without sacrificing the product’s form, fit, or functional performance. This could save money on materials and manufacturing costs. It can also help improve electronic product reliability and durability by identifying potential failure points and developing solutions to prevent them.? For example, a value engineering analysis might identify that a particular component is prone to failure and that it could be redesigned or replaced with a more robust component.? This could improve the overall quality of the product and reduce the cost of warranty repairs or replacements. Overall, VAVE can be seen as a continuous improvement framework and a valuable tool for improving the quality of the product while reducing its cost. It can help teams to identify opportunities for cost savings and performance improvements and to develop solutions that will enhance the value of the final product. If you're interested in learning more about how Value Added Value Engineering (VAVE) can help you improve the quality of your electronic products while reducing their costs, please don't hesitate to contact me. ??'?? ???? ?????????? ???? ?????????????? ???????? ???????????????? ?????????? ?????? ???????????? ?????? ?????????????????? ?????? ?????? ????????. Let's work together to take your products to the next level! #manufacturing #automation #supplychain ------------------------------ If you found this post valuable, please like, comment, and repost to help others discover it as well. I support OEMs with Development, Manufacturing, and Supply Chain Solutions. Liked this post? ?? Ring Bell on my Profil Want to see more? Follow?#ralfklaassen ?? Connect with me

The Power of Value Engineering In today's competitive electronics manufacturing landscape, striking the perfect balance between cost, performance, and quality is crucial. That's where value engineering comes in! Value engineering is a systematic approach to analyzing products, processes, and materials to achieve the best possible function at the lowest overall cost, without sacrificing performance or reliability. Here's how value engineering empowers electronics manufacturers: - Cost Reduction: Identify and eliminate unnecessary features or components, explore alternative materials and designs, and optimize production processes. - Enhanced Performance: Streamline designs for better functionality, manufacturability, and maintainability. - Improved Quality: Reduce the risk of defects by identifying potential issues early and selecting reliable components. - Increased Innovation: Enhance a culture of continuous improvement, encouraging creative solutions to complex challenges. please find below video for more information.[ credit to @Educationleaves ] #CostOptimization #ProcessImprovement #LeanManufacturing #DesignForManufacturing #DFX #VE #ValueEngineering

At Legacy Manufacturing Solutions, we understand that true manufacturing efficiency goes beyond the surface. ?? ?? Sometimes, the most promising opportunities are hidden in plain sight – like benchmarking our processes against the original design criteria. ?? Our team collaborates closely with clients, evaluating process systems and operating procedures meticulously, taking a step back in time to revisit the original design and operations, shining a spotlight on areas ripe for substantial improvements. ?? Through mechanical and electrical reviews, along with a deep dive into process parameters, we consistently deliver great results. Ready to boost your manufacturing efficiency? Let's benchmark and unlock your untapped potential! ?? Get in touch by emailing us at [email protected] #ManufacturingExcellence #EfficiencyMatters #ProcessOptimisation #LegacyManufacturingSolutions

Absolute EMS ramps up new product introductions with advanced process engineering solutions. Learn how their latest innovations are reshaping electronics manufacturing. #EMS #Engineering #Electronics

In the production process, many production engineers frequently encounter intermittent relay issues, which is a common pain point, especially in semiconductor testing or the manufacturing of complex electronic products. Below are some typical ways to address the problem, as well as how relays cause challenges for engineers: Solutions: 1. Replacing Relays: When encountering intermittent relay faults, many engineers choose to replace the relays in the affected area. This is the quickest solution, particularly when under production pressure. However, this approach often has two major drawbacks: ? Resource Waste: Sometimes only a few relays are faulty, and replacing all relays in a section can result in wasting fully functional relays. ? Temporary Fix: The intermittent relay issue may not solely be due to relay aging. It could also involve design, testing procedures, or environmental factors. Therefore, replacing relays may only be a short-term solution, and the problem could reoccur. 2. Increasing Testing Standards: Some engineers may add additional testing steps to evaluate relay performance, especially performing more preventive checks before production to prevent faulty relays from entering the test system. Although effective, this method can increase testing time and production costs. 3. Using Automated Testing Equipment: With technological advancements, some companies have developed relay testing devices that can detect potential relay problems before they cause failures, reducing downtime and low yields caused by relay issues. For example, using an automated Relay Checker can identify intermittent faults before production, reducing the randomness of relay problems. Relay Pain Points: 1. Difficult to Diagnose: Intermittent relay faults are often hard to trace, as the relay may function normally under certain conditions but fail under specific stress or after a period. Engineers often find it challenging to determine if a relay is faulty from a single test. 2. Reduced Production Efficiency: Intermittent faults frequently cause production line downtime or require repeated restarts, significantly impacting production efficiency. Each downtime not only reduces output but also increases costs. 3. Increased Wear on Testing Equipment: Frequent relay issues can also accelerate the wear and tear on testing equipment, raising maintenance costs and potentially damaging other electronic components. Conclusion: Intermittent relay faults are indeed a significant pain point for many production engineers, primarily because they are difficult to detect and can severely impact production lines. While replacing relays or adding testing steps may temporarily resolve the issue, it does not address the root cause. Therefore, developing more effective automated testing devices, such as Relay Checkers, can help engineers better identify faulty relays, reduce unnecessary replacements and downtime, and ultimately improve yield and efficiency. #relaychecker

???????????????? ?? ???????????? ???????? ???????????????????????????? ?????? ???????????????????? ?????????????? ?????????????????????? ?????? ?????????????? ?????????????????? So you developed this great product and need a Test Strategy Specification? You want to make sure you have the maximum coverage without duplicating tests? With the increase in complexity of modern electronic products, a solid test infrastructure is essential to secure the reliability and quality of your product. Using an experienced manufacturing expert, you not only leverage his manufacturing experience but you will also leverage the technical leadership to help get to market faster, develop cost-effective processes and maintain the highest process quality.? The partner will help implement the test concept to offer a flexible test infrastructure in the shortest possible time.? Making sure to develop an optimized test process and coverage and deliver maximized and distributed tests. It is suggested to start with a Design for Test (DFT) analysis to create fewer tests while ensuring broad requirements coverage. By using the right partner active in standards development in organizations like IPC, IEC, and JEDEC, You can be sure the latest requirements and technologies will be used. Finally, you can count on construction, installation, software writing validation, and equipment calibration. Ensure the equipment will be connected to the Manufacturing Execution System (MES). So all data is collected and assures full traceability and documentation of the test results. ?? Contact me to learn more about how I can help you develop a test strategy and program that meets your specific needs and requirements ?? #engineering #manufacturing #innovation #supplychain? ------------------------------ If you found this post valuable, please like, comment, and repost to help others discover it as well. I support OEMs with Development, Manufacturing, and Supply Chain Solutions. Liked this post? ?? Ring Bell on my Profil Want to see more? Follow?#ralfklaassen ?? Connect with me

?? Original Equipment Manufacturers (OEMs) benefit greatly from reverse engineering and comprehensive technical packages. Here are five key advantages: ? Enhanced Component Design and Quality: Reverse engineering allows OEMs to dissect and analyze competitors' products or legacy systems, leading to superior component design, better performance, and increased durability. ? Speed to Market: Technical packages provide detailed information on product design, materials, and processes, streamlining development and reducing time to market in competitive, rapidly advancing industries. ? Customization and Flexibility: Reverse engineering enables OEMs to adapt existing products to specific customer needs, offering customized solutions that enhance client satisfaction and loyalty in niche markets. ? Cost Efficiency in Production and Supply Chain: By understanding product components and assemblies deeply, OEMs can optimize material use and simplify processes, identifying cost-saving opportunities without sacrificing quality. ? Regulatory Compliance and Standardization: Technical packages help ensure that manufacturing meets industry standards and regulatory requirements, crucial in sectors like healthcare, automotive, and aerospace, maintaining quality and compliance. Streamline your manufacturing and elevate product quality with these tools! Fast-track market entry, tailor solutions, enhance efficiency, and ensure compliance. Propel your business forward by optimizing every component for peak performance. Ready to transform your production process? Contact Big Rocks Engineering today! . . . . . . . . . . #OEMExcellence #InnovationInManufacturing #CostEfficiency #CustomSolutions #RegulatoryCompliance #manufacturingexcellence #Manufacturing #NPD #newproductalert #engineeringlife #engineeringjobs #engineering #productdevelopment #newproduct #engineer #engineers #innovation #OEM #startuplife

Whether in manufacturing, engineering, or scientific research, precise measurements are the foundation of reliable decisions. Accurate measurements enable manufacturers to detect deviations from specifications, identify defects early in the production process, and maintain tight tolerances to meet customer requirements. When a company consistently delivers products that meet or exceed customer expectations, it enhances its reputation for excellence and reliability. Are your measurement processes accurate enough? If you feel like there is room for improvement, let's talk >> [email protected] #accuracy #measurement #precision #measurementmatters #engineering #manufacturing #research #quality

?????? ?????????????? ?????????? ?????????????? ?? ???????????? ???? ???????? ????????????? Don't sacrifice quality for cost savings Turn to component engineering for expert assistance. Electronic components are the foundation of any electronic device, and their quality and reliability can significantly impact the product's performance and longevity. By working with component engineers experts, you can ensure that the components used in your project meet the highest standards of quality and reliability. Component engineering can also help you save money in the long run by identifying lower cost alternatives and managing part obsolescence. Finding critical components in the development stage can help prevent delays and reduce the overall time and cost of the project. Component engineers have specialized knowledge and expertise in the field of electronic components. They can help to identify and solve component-related issues that may arise during the project, and ensure that the components used meet the project's requirements. They also have access to databases and resources that can help to identify second source components. Finally, component engineering can ensure compliance with various standards and regulations, such as safety standards, environmental regulations, and electromagnetic compatibility (EMC) standards. This reduces the risk of regulatory issues or product recalls. Overall, component engineering is essential to the success of any project that involves electronic components. By working with component engineers expert, you can ensure that your project proceeds smoothly, efficiently, and effectively, without compromising quality or cost. #engineering #manufacturing #innovation #supplychain #ralfklaassen ------------------------------ If you found this post valuable, please like, comment, and repost to help others discover it as well. I support OEMs with Development, Manufacturing, and Supply Chain Solutions. Liked this post? ?? Ring Bell on my Profil Want to see more? Follow?#ralfklaassen ?? Connect with me