Looking for a way to elevate your product design and differentiate your brand? MuCell? Microcellular Foam Injection Molding is the answer! MuCell? allows you to create intricate patterns and structures, creating new possibilities for creativity. Choose a partner that allows your brand shine with innovative, eye-catching designs that set you apart from the competition. https://bit.ly/43qpgXr #MuCell #Innovation #DesignFreedom #CompetitiveAdvantage #InjectionMolding #Manufacturing #BrandDifferentiation
Trexel
塑料制造业
Wilmington，MA 2,074 位关注者
Specializing in innovative foaming solutions for the plastics industry.
关于我们
The MuCell? microcellular foam injection molding process for thermoplastics materials provides unique design flexibility and cost savings opportunities not found in conventional injection molding. The MuCell? process allows for plastic part design with material wall thickness optimized for functionality and not for the injection molding process. The combination of density reduction and design for functionality often results in material and weight savings of more than 20%. By replacing the pack & hold phase with cell growth, lower stress parts parts are produced which have enhanced dimensional stability and substantially reduce warpage. Cell growth also results in the elimination of sink marks. Unlike chemical foaming agents, the physical MuCell? process has no temperature limitation and does not leave any chemical residue in the polymer; making consumer products perfectly suitable for recycling within the original polymer classification and allowing re-grind material to reenter the process flow. The numerous cost and processing advantages have led to rapid global deployment of the MuCell? process primarily in automotive, consumer electronics, medical parts, packaging and consumer goods applications.
- 所属行业
- 塑料制造业
- 规模
- 51-200 人
- 总部
- Wilmington，MA
- 类型
- 私人持股
- 创立
- 1982
- 领域
- Microcellular Foaming、Lightweighting、MuCell Modular Upgrades和Injection Molding Specialty Equipment
地点
-
主要
获取路线
100 Research Drive
US，MA，Wilmington，01887
Trexel员工
动态
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Did you know that the latest sneakers are being manufactured without the multi-step, glue-filled processes of the past? With our MuCell? system, you can streamline production while enhancing quality. Reach out to us to learn how! https://bit.ly/3CZQMR0
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Our team recently worked with?Duy Tan Plastics to introduce a lightweight bottle solution using foaming technology that offers outstanding benefits for both businesses and consumers. Together we’ve?developed a?lightweight bottle?that reduces material use by?up to 20%, integrates?up to 50% PCR, and remains?fully recyclable—all while maintaining top-tier performance.
?? ?????? ??????’?? ?????????????????????? ???????????? – ?? ?????????????????????? ???????????????? ???????? ????????????? ?????????????? ???????????????????? ?? Recently, Duy Tan has worked with Trexel, the supplier of MuCell? microcellular foam technology, to introduce a lightweight bottle solution using foaming technology that offers outstanding benefits for both businesses and consumers. ?? ?????????????????????? ???????????? ?????????????? ???????? ???????????????????? ?????????????? The lightweight bottle made with foaming technology allows for up to 20% weight reduction while maintaining the product’s essential properties like impact resistance, durability, topload strength. This reduction in weight leads to lower transportation costs and a smaller carbon footprint, contributing to environmental protection. ???????? ???? ????????-???????????????? ???????????????? (??????) ?????????????????? Duy Tan’s lightweight bottle is compatible with post-consumer recycled (PCR) materials, helping reduce the reliance on virgin plastic and preserving natural resources. With MuCell? technology, up to 50% PCR can be used in the core layer of the product, providing a sustainable, eco-friendly alternative to traditional plastic bottles. ?????????? ?????????????????????????? The lightweight bottle is fully recyclable, helping reduce plastic waste and pressure on landfills. This feature is a key advantage for companies seeking to implement sustainable practices and contribute to a circular economy. ???????????? ???????????????????? ?????????? The lightweight design also reduces the amount of material used, which leads to cost savings in production. The decrease in material costs and the reduction in transportationnexpenses make the product an attractive option for manufacturers looking to optimize their processes. ?? By offering a high-quality, cost-effective, and sustainable solution, Duy Tan’s lightweight bottle with MuCell? foaming technology is the ideal choice for businesses looking to adopt eco-friendly practices without compromising on performance. Whether you are in cosmetics or household products sector, our lightweight bottle can help reduce your carbon footprint, lower production costs, and provide consumers with an environmentally friendly alternative. ?? ?????? ???? ?????????? ???????? ?????? ?????? ???? ?????????? ???????? ?????????? ?????? ?????????????????????? ???????????? ???????? ????????????? ????????????????????! ?? Hotline: (+84-28) 3876 2222 ?? Email: [email protected] ?? Website: https://duytan.com/ ?? Fanpage: https://lnkd.in/gCkGrFh9 #lightweightbottle #MuCelltechnology #DuyTan #Trexel #sustainable #sustainability #sustainablepackaging #recycledplastic #reduceplastic #ESG #environmentalprotection
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MuCell? technology is a breakthrough in lightweighting and performance, but how exactly does it work? Here’s a quick breakdown: ? Controlled Use of Gas: In its supercritical state, gas (typically nitrogen) is introduced into the molten polymer, creating the foundation for microcellular foam. ? Microcellular Bubbles: These bubbles form due to homogeneous nucleation, which happens when a solution of polymer and gas passes through the injection gate and enters the mold cavity. ? Uniform Expansion: As the pressure in the mold is released, the gas and polymer expand, forming a uniform foam structure with tiny bubbles dispersed throughout the material. This process leads to lighter parts, enhanced performance, and improved mechanical properties, all while reducing material usage! Want to explore how MuCell? can transform your next project? Learn more here: https://bit.ly/3PMdONT #MuCell #MicrocellularFoam #Innovation #InjectionMolding #Lightweighting #Manufacturing
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Congratulations, Decathlon !????? Decathlon is pushing the boundaries of sustainability in footwear with their latest Kiprun shoe...completely?glue-free!?By using an innovative?patented gas foaming technique, they’ve created a running shoe that’s not only high-performance but also more eco-friendly. Sustainable innovation like this is what moves industries forward, and we love seeing brands rethink traditional manufacturing methods. Check out the full review here:?https://lnkd.in/e_abKfk4 #Innovation #Sustainability #FootwearTech #Decathlon #GasFoaming #Kiprun
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If you're on the fence about physical foaming, don't be! Not only does physical foaming enable lightweighting and cost-efficiency, but it also aligns with eco-friendly production practices. ??Efficient Gas Absorption – Molten polymers can absorb and dissolve inert gases, creating a uniform foam structure. ??Even Gas Release – Inert gases are released consistently throughout the material, ensuring a stable and uniform product. ?? No Toxic Chemicals – Unlike chemical foaming agents, physical foaming doesn’t release harmful substances, making it a safer and more sustainable choice If you're looking for a cleaner, safer, and more efficient way to optimize material performance, physical foaming might just be the perfect solution. https://bit.ly/4hoUmmc #PhysicalFoaming #Sustainability #Innovation #Manufacturing #Lightweighting #EcoFriendly
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Did you know that MuCell? Microcellular Foam Injection Molding enhances part performance while reducing weight and material use? Here’s a look into how this cutting-edge process works in just 3 steps: The Process Simplified: 1?? An inert gas (typically nitrogen) is introduced into the molten polymer inside the injection barrel in its Supercritical Fluid (SCF) state. 2?? The gas-saturated thermoplastic is injected into a pressurized mold cavity—but only enough to fill a portion of the mold’s volume. 3?? When pressure is released, the gas and polymer expand, forming a uniform microcellular structure filled with tiny bubbles. This lightens the part without compromising its mechanical properties. Applications range from automotive and packaging to consumer goods and beyond. Interested in learning more about how MuCell? can transform your next project? https://bit.ly/4jsoEGj #MuCell #Lightweighting #Innovation #InjectionMolding #Engineering #Trexel
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?? Important Announcement for SII System Owners ?? Replacement parts for the SII models will soon be obsolete, which means limited support for repairs and maintenance going forward. We’re making it easier than ever to stay ahead of the curve with our Trade-In Program. Experience the difference of the next generation of MuCell? technology with our T-Series and position your business for long-term success. Contact us today to learn more about the trade-in offer and discover the benefits of the T-Series. https://bit.ly/3Wtpxop #MuCell #Upgrade #FoamInjectionMolding #Innovation #Sustainability #PlasticsIndustry #Manufacturing
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In today’s world, sustainability isn’t just an option—it’s a responsibility. With MuCell?, you can take a bold step toward reducing your environmental impact while meeting consumer expectations for eco-friendly practices. Here’s how the MuCell? process supports your sustainability goals: ? Reduces Material Usage: Less plastic, same performance. ? Lowers Energy Consumption: Save energy without compromising quality. ? Generates Less Waste: A greener manufacturing process, from start to finish. By incorporating MuCell? into your production, you’re not just optimizing processes—you’re aligning your brand with the circular economy and fostering a more sustainable future. Want to learn more about how MuCell? can elevate your manufacturing while minimizing your environmental footprint? Discover the possibilities here: https://bit.ly/3BZlFEI
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Looking for ways to optimize costs without sacrificing quality? The MuCell? process is your solution. By reducing material density, MuCell? helps you achieve: ? Lower Production Costs: Use less material without compromising durability. ? Streamlined Manufacturing: Simplify processes for faster production. ? Versatility Across Applications: Perfect for midsoles, outsoles, uppers, and more. Whether you’re in footwear, automotive, or consumer goods, MuCell? enables you to create high-performance products while driving down expenses—a win-win for your business and your customers. https://bit.ly/3W7DfgA
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