TITAN Metal Fabricators

The process of making a Tube Sheet for a Shell and Tube Heat Exchanger with Steve Muscarella ??????

Overhead condensers are essential in Active Pharmaceutical Ingredient (API) production facilities, particularly in distillation and reaction processes. They serve to condense vaporized solvents or reactants from reactors or distillation columns, converting them back into liquid form for either reuse or safe disposal. By cooling and condensing the overhead vapors, these condensers help maintain a closed-loop system, which minimizes solvent loss, reduces emissions, and enhances overall process efficiency. This is crucial in API production, where solvents are often expensive, volatile, and potentially hazardous. Furthermore, overhead condensers support precise control over temperature and concentration within the process, improving reaction yields and purity levels essential for meeting strict pharmaceutical quality standards. This photo shows a pair of overhead condensers with tantalum on the process wetted surfaces for corrosion resistance. An important thing to note is that the tantalum tubes do not protrude out of the tubesheet. The units are mounted vertically with this tubesheet face up. If the tubes were to stick out of the top tubesheet the user would not be able to fully clean the unit after each batch. TITAN pharmaceutical condensers are all designed with flush tubesheets to make sure that the units are fully drainable. Please contact us for more details.

Column internals made from Zirconium 702. Chemical companies use zirconium extensively due to its outstanding corrosion resistance in harsh environments, particularly where highly acidic and corrosive chemicals are involved. Zirconium’s protective oxide layer resists attack from acids, alkalis, and other aggressive agents, making it ideal for handling sulfuric, hydrochloric, and nitric acids at high temperatures. Additionally, zirconium’s durability reduces maintenance costs and prolongs equipment life, making it highly economical in the long term. It is suitable for fabricating complex chemical processing equipment such as reactors, heat exchangers, and piping systems. This unique combination of properties enables chemical companies to operate safely and efficiently, even under extreme conditions, making zirconium an invaluable material for the chemical processing industry. To learn more, contact us!??

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Flanges that would make a Ferrari fan smile. ???This titanium vessel is designed using lap joint style flanges. Lap joint style flanges are commonly used on reactive metal and high nickel alloy equipment to reduce material cost. #TITANMADE #titaniumpressurevessel #chemical #metalfabricators #metalfabrication #trays #coolwelding #tigwelding #welderslife #metal #titanium #tantalum #zirconium #hastelloy #pipewelder #metalwork #safety #safetyfirst #heatexchanger #fabrication #stainlesssteel #flanges

Keeping it clean. Pharmaceutical reactors shrink wrapped for shipment. #titaniumpressurevessel #chemical #metalfabricators #metalfabrication #trays #coolwelding #tigwelding #welderslife #metal #titanium #tantalum #zirconium #hastelloy #pipewelder #metalwork #safety #safetyfirst #heatexchanger #fabrication #stainlesssteel #flanges

This is an alloy 625 reactor #TITANMADE ?? Alloy 625, a nickel-based superalloy, is widely chosen for process equipment due to its unique combination of strength, toughness, and corrosion resistance. Its resistance to pitting, crevice corrosion, and stress-corrosion cracking in harsh environments—particularly those involving chlorides, acids, and high temperatures—makes it ideal for chemical processing applications. Additionally, Alloy 625 remains stable at high temperatures, often up to 1000°C, maintaining its mechanical properties and oxidation resistance. This high-temperature stability is crucial for equipment that undergoes thermal cycling or sustained exposure to elevated temperatures, common in industries like chemical processing and power generation. Another advantage of Alloy 625 is its excellent weldability, which reduces the risk of cracks or defects during construction, especially in complex equipment. This characteristic enhances reliability and minimizes the potential for weld-related issues. The alloy’s mechanical strength—derived from its blend of nickel, chromium, molybdenum, and niobium—provides high tensile, fatigue, and creep-rupture strength, which helps prevent deformation under stress in challenging environments. Its versatility also makes it suitable for marine, nuclear, and aerospace applications, demonstrating its adaptability across various demanding conditions. In process equipment, the benefits of Alloy 625 contribute to reduced maintenance requirements, extended equipment lifespan, and improved operational safety. If you are looking to use alloy 625 or other nickel alloys, contact us. ??

All about #TITANMADE Immersion Coils with our GM Nick! ?? Contact us for more info… ?? Link in Bio. #immersioncoils #titaniumpressurevessel #chemical #metalfabricators #metalfabrication #trays #coolwelding #tigwelding #welderslife #metal #titanium #tantalum #zirconium #hastelloy #pipewelder #metalwork #safety #safetyfirst #heatexchanger #fabrication #stainlesssteel #flanges

Carbon steel pressure vessels are essential in industries like oil and gas, chemical processing, and power generation, designed to safely contain high-pressure gases or liquids. They are favored for their strength, durability, and cost-effectiveness, although they can be prone to corrosion. To ensure safety, these vessels adhere to strict design standards, undergo rigorous testing, and require regular maintenance. Innovations in materials and manufacturing techniques continue to enhance their performance and efficiency. For more info click the link in bio!?? #TITANMADE #TitanMetalFab

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