Profibus vs. Profinet In industrial automation, efficient communication between devices is crucial for smooth operations. But with so many protocols available, choosing the right one can be confusing. Two of the most popular options are Profibus and Profinet, which are both field level protocols and controller level protocols respectively and developed by PI (Profibus & Profinet International). While they may sound similar, they are built on different technologies and serve different purposes. Here’s how they compare: 1?? Communication Technology ?? Profibus – Uses serial communication (RS-485 or MBP), making it a classic fieldbus solution. ?? Profinet – Uses industrial Ethernet, allowing faster and more flexible communication. 2?? Data Transmission Speed ?? Profibus – Supports speeds up to 12 Mbps, which is fast for traditional fieldbus systems. ?? Profinet – Can handle 100 Mbps (Fast Ethernet) or even 1 Gbps, making it much faster. 3?? Network Topology ?? Profibus – Supports linear, tree, or star topologies. ?? Profinet – More flexible, supporting star, tree, line, and ring configurations 4?? Protocol Type ?? Profibus – A fieldbus protocol designed for process and factory automation. ?? Profinet – An industrial Ethernet protocol designed for real-time communication. 5?? Data Exchange Method ?? Profibus – Uses cyclic communication, ensuring deterministic data transfer. ?? Profinet – Supports both cyclic and acyclic communication, allowing real-time control and diagnostics. 6?? Cabling & Physical Layer ?? Profibus – Uses twisted-pair cables (RS-485) or fiber optic for long-distance communication. ?? Profinet – Uses Ethernet cables (Cat 5e, Cat 6) or fiber optic, making it more IT-friendly. 7?? Addressing & Integration ?? Profibus – Devices are assigned a station address (0-127) and have limited IT integration. ?? Profinet – Uses IP addresses (IPv4), allowing seamless integration with IT systems and Industry 4.0. Which One Should You Choose for your application? ? If you’re working with legacy systems, traditional field devices, and need deterministic performance, Profibus is a solid choice. ? If you need higher speed, real-time diagnostics, and better integration with modern IT systems, Profinet is the way forward. As automation evolves, many industries are migrating from Profibus to Profinet for its scalability and future-ready architecture. However, Profibus remains a reliable option for applications that don’t require high-speed data exchange. #Profibus #Profinet #IndustrialAutomation #Automation #Industry40
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SCADA Integrations specializes in system design, system integration, software and network design, and PLC control design.
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https://www.scadaintegrations.com/
SCADA Integrations的外部链接
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SCADA Integrations员工
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Collin McGee
Business Development Manager, HMI/SCADA/PLC Automation Programmer, Cybersecurity Analyst, IT Networking, PLC Certified Programmers Alumni, Musician,…
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Brandon Hernandez
Systems Integrator SCADA
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Linda Mandala
Senior Business Development Specialist with a proven track record in driving growth through innovative strategies, client trust, and long-term…
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Mark Maxfield
"We give you complete control"
动态
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An #encoder is a device that is used in many industries to provide feedback. Encoders will use motion, under a variety of technologies, and translate it into an electrical signal. That signal is then sent back to a controlling device, such as a PLC, and is interpreted, meaning scaled, to represent a value that will then be used within the program. There are differing encoder measurement types such as "Absolute" and "Incremental". An Absolute Rotary Encoder uses a slotted disc and stationary pickup to generate a unique code for each shaft position, determining its exact location. Even after power loss and shaft rotation, it accurately records the absolute position upon power restoration. This reliable positioning is crucial in safety-critical applications, ensuring the encoder always knows its precise location. An incremental encoder starts counting from zero upon power-up, lacking position safeguards, unlike absolute encoders. It requires establishing a reference point for position-related tasks due to its reset on startup or after power disruptions. #IndustrialRepairs #VFDrepair#ServoMotorRepair#SANCH#Salmanis#SalmanAuto#DriveRepairServices #CircuitBoardFix #ElectronicsRepair #ElectronicMaintenance#IndustrialMaintenance #IndustrialSolutions#ElectronicsEngineering #AutomationRepair #ManufacturingSupport #RepairVideos #TestRunShowcase
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Do you know how to use PID Loops?
The PID algorithm determines the control action. “P” stands for Proportional, “I” stands for Integral, and “D” stands for Derivative. Adjusting these parameters changes how the controller responds. To learn more read the full article here: https://lnkd.in/d9n7JNRC #automationengineering #pidcontrollers
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Which have you worked on?
★??? ?????????? ?????? ????? ?? Control System Manager ?? MEng ?? Industrial Automation Expert ?? Industry4.0 ?? CMSE? - Certified Machinery Safety Expert ?? Control Panels ?? Schematics ?? CAD Drawings
?????? ???????? ???????????????????? ???????????? ?????? ???? ???????????????? ??????????... . .. ... ▄?▄?▄STARTING▄?▄?▄ There are 2 reasons: ??Inrush current ??Mechanical stress However, there are a few methods for minimizing those factors. These methods vary depending on: motor size, application, and power supply. Here are the 3 most common motor starting methods: 1?? ???????????? ????-???????? (??????) ??Description: The motor is connected directly to the supply. It receives full voltage, leading to high starting torque. ??Advantages: Simple, cost-effective. ??Disadvantages: High inrush current (6-8 times the full load current), mechanical stress, and potential for voltage dips in the supply system. ??Application: Suitable for small motors (below 2.2 kW) where the high starting current isn't an issue. 2?? ???????? ?????????????? ??Description: An electronic device gradually increases the voltage to the motor using thyristors or solid-state switches, reducing mechanical stress and inrush current. ??Advantages: Smooth acceleration, adjustable starting time, reduces mechanical wear. ??Disadvantages: No torque control after starting, more expensive than traditional starters. ??Application: Motors that start under load or sensitive applications where smooth start and reduced mechanical stress are essential. 3?? ???????????????? ?????????????????? ?????????? (??????) ??Description: A VFD varies the frequency and voltage supplied to the motor, controlling the speed from zero to the desired speed. It allows smooth acceleration and deceleration. ??Advantages: Full control over starting torque and speed, energy-saving, reduces mechanical wear and tear. ??Disadvantages: Higher cost and more complex control system. ??Application: Critical applications that require speed control (e.g., conveyors, pumps, fans). ??????Honorable mention?????? 4?? ????????-?????????? ???????????????? ??Description: The motor starts in a star (Y) configuration, reducing the voltage across each winding to 1/√3 of the line voltage, and then switches to delta (Δ) for normal running. ??Advantages: Reduces inrush current to about 1/3 of DOL, reducing stress on the motor and electrical network. ??Disadvantages: Lower starting torque (only 1/3 of full torque), more complex wiring. ??Application: Medium-sized motors (above 3 kW), where reducing inrush current is important. Legacy methods: 5?? ???????? ?????????????????????? ???????????????? 6?? ???????????????? ???????????????? (?????????????? ????????????????) 7?? ?????????? ???????????????????? ???????????????? (?????? ?????????? ?????????? ????????????) I use 90% VFDs, 9% Soft Starters and 1% DOL Let me know what method do you use in the comments. P.S. VFD's waveform is pulse-width modulation (PWM), the transistors in the PWM circuit are switched on & off approximately 12 times each half-cycle so the image is just an approximation
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Do you work with analog I/O often? Do you work more with mA or with voltage or both?
? You can read the full post here: https://lnkd.in/dhHSe4qt PLCs handle a wide variety of signals in industrial automation, including both digital and analog. A digital signal has only two possible conditions, while an analog signal has infinite possible conditions. We’ll also go over Analog Input and Output PLC modules and provide examples of commonly used modules, such as the Allen Bradley ControlLogix 1756-IF8 analog input module and Siemens 7MH4980 analog input module. Also, learn how resistance temperature detectors (RTDs) and thermocouples connect directly to PLC analog input modules. Watch the full video on YouTube: https://lnkd.in/dmmtn9YY
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Learn about SCADA, Supervisory Control and Data Acquisition. Share your experiences with #SCADA in the comments.
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?????????? ???? ?????????? In the world of industrial automation, serial communication standards like RS232 and RS485 play a crucial role in connecting devices and enabling data exchange. But what's the difference between them? _??????????:_ - Used for short-distance communication (up to 15 meters) - One-to-one connection (one device talks to another) - Limited to one master device and one slave device - Sensitive to noise and interference - Typically used for connecting devices like modems, printers, and barcode scanners - Speed: Up to 20 Kbps (kilobits per second) _??????????:_ - Used for long-distance communication (up to 1200 meters) - Multi-point connection (multiple devices can talk to each other) - Allows for multiple master devices and slave devices - More resistant to noise and interference - Typically used for industrial control systems, building automation, and process control - Speed: Up to 10 Mbps (megabits per second) ?????? ??????????????????????: - Distance: RS485 can transmit data over much longer distances than RS232 - Connectivity: RS485 supports multi-point connections, while RS232 is limited to one-to-one connections - Noise resistance: RS485 is more resistant to electrical noise and interference - Speed: RS485 is significantly faster than RS232 Additional benefits of RS485: - Supports up to 32 devices on a single bus - Enables bidirectional communication - Offers better fault tolerance and error detection Understanding the difference between RS232 and RS485 can help you: - Choose the right standard for your industrial automation needs - Ensure reliable data transmission and communication between devices - Optimize your system's performance and efficiency - Future-proof your installation for expanding needs #automation #IndustrialAutomation #SerialCommunication #RS232 #RS485 #IndustrialControlSystems #BuildingAutomation #ProcessControl #IndustrialNetworking
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Let's navigate through the world of Open #PLCs, programmable logic controllers that offer flexibility with various programming tools and languages. If you’re using Open PLCs in your projects, we'd love for you to share your experiences and insights in the comments below!
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Learn about HMIs, or Human-Machine Interfaces, and their uses and types. Share your experiences with HMIs in the comments. #HMI #Technology #IndustrialAutomation
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? You can read the full post here: https://lnkd.in/dRq7TYPV Machine vision is revolutionizing the way manufacturers perform visual inspections. These systems use cameras and AI-powered software to analyze parts on a production line, ensuring quality and consistency. Unlike manual inspections, machine vision is faster, more reliable, and can detect minor flaws that might be missed by human eyes. This technology also helps reduce labor costs and address the labor shortages many companies face. By using machine vision, manufacturers can streamline their processes and improve product quality. Mitsubishi Electric - Automation Systems UK If you want to continue learning about machine vision, then you can check out our course MELSOFT VIXIO: AI-Powered Visual Inspection Software for Industrial Automation: https://lnkd.in/d32Zh6p5