Lean Management Systems LLC

?? DIDIER’S QUESTION OF THE DAY ?? Topic: Leader Support and Coaching ?? Leaders are the driving force behind a culture of continuous improvement. Their actions set the tone for how teams approach challenges, solve problems, and pursue excellence. Effective leaders coach their teams through structured routines, such as daily huddles and Gemba walks, to uncover and address barriers. By demonstrating curiosity, encouraging experimentation, and reinforcing scientific thinking, leaders help build lasting habits that drive continuous improvement. This intentional approach builds trust, promotes accountability, and enhances team problem-solving capabilities. ?? Many organizations struggle to sustain improvements when leaders fail to support and reinforce desired behaviors at the Gemba. How do leaders in your organizations reinforce behaviors that drive continuous improvement? ? Are you ready to unlock your organization's full potential? ?? Lean Management Systems: https://lnkd.in/gHs4b9pN #LeanTransformation #OperationalExcellence #ContinuousImprovement #LeadershipDevelopment #ProcessImprovement #LeanManagement #BusinessSuccess #ManufacturingInnovation #Productivity #SustainableGrowth #CatchBall #Nemawashi

?? DIDIER’S QUESTION OF THE DAY ?? ?Topic: Strategic Alignment ??? Organizational alignment is crucial for achieving sustainable results. Without it, teams may exert effort within isolated silos, failing to see the broader system perspective. Strategy deployment through catch ball and Nemawashi processes ensures alignment, fosters ownership, and promotes collaboration toward shared goals. This approach respectfully challenges individuals, developing their capabilities, encouraging critical thinking, and cultivating a culture of continuous improvement and collective responsibility for success. ??? Organizations often struggle to achieve lasting success because their goals aren’t aligned. How well are your improvement goals at each level of your organization aligned with your overall business strategy? ?Are you ready to unlock your organization's full potential? ??? Lean Management Systems: https://lnkd.in/gHs4b9pN #LeanTransformation #OperationalExcellence #ContinuousImprovement #LeadershipDevelopment #ProcessImprovement #LeanManagement #BusinessSuccess #ManufacturingInnovation #Productivity #SustainableGrowth #CatchBall #Nemawashi

As you draft your leader standard work document, ensure it goes beyond simply enumerating tasks. Specify the method and purpose behind each activity. This is particularly crucial for tasks carried out by multiple leaders, as they significantly...

Last week, I had the privilege of helping a manufacturing organization optimize its pull systems. This hands-on work inspired me to revisit a critical concept affecting many supply chains: the Bullwhip Effect.The Bullwhip Effect happens when small...

WHERE IS PFEP IN YOUR OPERATION MANAGEMENT SYSTEM? In a recent post, I discussed the bullwhip effect and how EPEI (Every Part Every Interval) can mitigate its impact on extended supply chains. A synchronized supply chain, where all flows align toward the Lean ideal state, is critical to reducing lead times and improving overall efficiency. Another equally powerful tool is the Plan For Every Part (PFEP), the Plan For Every Item. PFEP provides a structured way to understand the key characteristics of parts and components, enabling better production planning, reduced inventory costs, and fewer disruptions from part shortages. Despite its potential, I’m often surprised by how underutilized this tool is. With the right focus, PFEP can help transform supply chain operations, ensuring stability and efficiency in manufacturing environments. How has your organization leveraged PFEP to improve supply chain performance? Are you ready to unlock your organization's full potential? Lean Management Systems: https://lnkd.in/gHs4b9pN #Leadership #Innovation #BusinessInnovation #HumanResources #ChangeManagement #ContinuousImprovement #ProcessInnovation #LeanLeadership #BusinessLeadership #lean #Management #Creativity #Entrepreneurships

?? TAMING THE BULLWHIP EFFECT WITH EPEI ?? Last week, I had the privilege of helping a manufacturing organization optimize its pull systems. This hands-on work inspired me to revisit a critical concept affecting many supply chains: the Bullwhip Effect. The Bullwhip Effect happens when small changes in customer demand amplify as they move upstream, leading to massive fluctuations in production schedules, inventory levels, and supplier relationships. The result? Operational chaos, inefficiencies, and unnecessary costs. But here’s the good news—it doesn’t have to be this way. One powerful countermeasure is EPEI (Every Part Every Interval). This Lean technique focuses on leveling production by minimizing the time between producing every part in your product mix. When implemented effectively, EPEI can: ? Stabilize production schedules ? Reduce excess inventory buffers ? Send clear, consistent demand signals to suppliers Reflecting on this reminded me of my Lean journey. Over 25 years ago, I had the incredible opportunity to learn these concepts firsthand from Mike Rother, Greg Ruddy, and Tom Luyster. Their coaching shaped the way I approach operational excellence to this day. Are you ready to unlock your organization's full potential? Lean Management Systems: https://lnkd.in/gR-6nrs2 #Leadership #Innovation #BusinessInnovation #HRStrategy #FutureOfWork #ChangeManagement #ContinuousImprovement #ProcessInnovation #LeanLeadership #BusinessLeadership #lean

Think Lean is outdated or doesn't apply to your business? Think again!Lean principles, when applied with humility, authenticity, and a methodical approach, can transform any operation.With over 30 years of experience in operations leadership and...

THE BEST LEAN TOOL Nope, it's not MiniTab. Are you ready to unlock your organization's full potential? Lean Management Systems: https://lnkd.in/gR-6nrs2 #LeanTransformation #OperationalExcellence #ContinuousImprovement #LeadershipDevelopment #ProcessImprovement #LeanManagement #BusinessSuccess #ManufacturingInnovation #Productivity #SustainableGrowth

WHAT CAN LEAN DO FOR YOUR ORGANIZATION? Think Lean is outdated or doesn't apply to your business? Think again! Lean principles, when applied with humility, authenticity, and a methodical approach, can transform any operation. With over 30 years of experience in operations leadership and coaching, I've witnessed firsthand the incredible transformations Lean can bring. Just recently, I collaborated with a mid-sized manufacturing company to unlock their hidden potential, achieving 98% reduction in throughput time, 88% increase in productivity, and 75% improvement in floor space utilization on their top product offering! Are you ready to unlock your organization's full potential? Lean Management Systems: https://lnkd.in/gHs4b9pN #LeanTransformation #OperationalExcellence #ContinuousImprovement #LeadershipDevelopment #ProcessImprovement #LeanManagement #BusinessSuccess #ManufacturingInnovation #Productivity #SustainableGrowth

The power of the system is centered on fostering a culture of continuous improvement and adaptability within frontline teams. Yes, this is about engaging, empowering, and supporting frontline teams to: 1) Reflect on the YESTERDAY's performance, 2)...