Lean Horizons Consulting, LLC

Why do Lean transformations fail? That's the million dollar question (sometimes literally!) ?? Thanks to KAIZEN Made Easy for sharing this roundup of reasons from Mark DeLuzio's book "Flatlined: Why Lean Transformations Fail and What to Do About It."

Gemba boards can sometimes be more about appearances than driving real change. ?? As Mark DeLuzio?explains, they’re often used to showcase that Lean is being implemented, even when the people managing them aren’t sure how to leverage them effectively. True Lean practices go beyond visibility—it's about using tools like Gemba boards to identify and solve real operational challenges. ?How do you ensure that your Gemba boards are more than just for show? Share your approaches and best practices for making Gemba boards work in your organization in the comments!? #lean911 #leanmanagement #leanleadership #continuousimprovement #leanhorizons #podcast #businesspodcast #metrics #gemba

?? Performance metrics can be the "silent killers" of operational excellence. Many business leaders think that more metrics = better management, but what if we told you that your performance measurements may be hurting your organization more than they are helping it? The latest edition of the "Lean 911 Dispatch" dives deeper into the poison of metrics. Inside, you'll read about: ?? The anatomy of metric poisons ?? The real cost of misaligned performance metrics ?? The seven toxic categories of metrics ?? How to build better measurements We hope this guide to creating meaningful measurement in your organization is helpful in uncovering the obstacles you may be facing and that our experienced consultants can help guide you toward Lean excellence. #LeanHorizons #7Flows #Manufacturing #LeanTransformation #Consulting #LeanConsulting #LeanLeadership #ManufacturingLeadership #NewArticle #Lean911 #Lean911Dispatch

Measuring productivity alone doesn’t tell the full story. ?? As Mark DeLuzio?points out, most issues in operations stem from processes, not the people working them. Addressing process inefficiencies is the key to unlocking better performance and continuous improvement across your operations. ?? Tune in to his conversation with Jon Boucher?to hear more on solving process challenges and enhancing operational success. ?? #lean911 #leanmanagement #leanleadership #continuousimprovement #leanhorizons #podcast #businesspodcast #metrics

Do you agree? ?? Great insight from Kevin Mathis, Managing Director for Lean Horizons Consulting.

In Lean, creating a blameless culture is a critical part of fostering continuous improvement.? If teams feel penalized for being honest about issues, they’re less likely to be transparent. Shifting to a culture where problems are seen as learning opportunities can transform the way you approach improvement. ?? Have you experienced a culture of problem hiding or problem solving? Tell us and add to the conversation in the comments below. ?? #lean911 #leanmanagement #leanleadership #continuousimprovement #leanhorizons #podcast #businesspodcast #problemsolving #leanculture

Lean starts with the basics, and standard work is the foundation.? Mark DeLuzio?stresses that without standard work in place, any conversation about Lean is incomplete. Standard work isn’t just a guideline—it’s the baseline for consistent improvement and operational success. ?? Have you seen a noticeable difference in performance after implementing standard work in your processes? Share your experience in the comments. ?? #lean911 #leanmanagement #leanleadership #continuousimprovement #leanhorizons #podcast #businesspodcast #standardwork #leantransformation

It's common to set goals and take action - but rare to see them aligned with the right metrics.? Jon Boucher?points out that many organizations fail to ensure their actions and measurements are congruent, leading to confusion and missed opportunities for improvement.? Learn how proper alignment between actions and metrics can drive change and produce results - check out the full episode now by clicking the link in the comments.? #lean911 #leanmanagement #leanleadership #continuousimprovement #leanhorizons #podcast #businesspodcast #metrics #goalsetting

Not all metrics are valuable, but the easy ones tend to get the most attention. ?? Jon Boucher?explains how organizations often focus on what’s simple to measure, even if those metrics don’t align with their true goals.? In their most recent episode of "Lean 911," Jon and Mark DeLuzio?discuss how to avoid the trap of measuring what’s convenient and instead focusing on metrics that drive meaningful improvement.? Want to hear more? Follow the link in the comments to hear their full conversation! #lean911 #leanmanagement #leanleadership #continuousimprovement #leanhorizons #podcast #businesspodcast #metrics

When it comes to strategy deployment, the right architecture can be the difference between success and stagnation.? At Lean Horizons, we work closely with our clients to align tactics with their overarching strategy, turning ambitious goals into actionable reality. But what does a solid strategy deployment architecture really look like, and how can it ensure long-term success? We invite you to reflect on the following questions and join in the discussion in the comments below: ?? 1. How do you think about your strategy deployment architecture? 2. Is your strategy a little more "wishful thinking" than you would like? 3. Have you developed your 2025 Lean roadmap? 4. Finally, how will you tie your roadmap to your strategic initiatives? #lean #leanmanagement #leanleadership #continuousimprovement #leanhorizons #strategy #strategydeployment