GRAINAR
Hello, Milling and Bakery Community??
Flour blending in a #mill is based on linear ratios of quality parameters ??.
A couple of days ago, I was in a very large mill and had a very interesting discussion with my partners ???? there. The topic was how easy it is to find the best flour blend. They believed that it was quite easy for them, with one saying that it's a 'piece of cake' ??.
The reality, however, is quite different. Every year, a significant amount of money ?? is wasted, not to mention the frequent failure to meet quality requirements ??.
To emphasize my point, I gave them a simple quiz. The goal was to see if they could indeed identify the best possible solution. The quiz is as follows:
?? The challenge: ?
It has been asked from the quality department of the mill ??, to find the optimum blend of 5 flours in order to meet the customer requirements. The characteristics of each flour are presented in the following table ??
Cost W P/L FN Protein Ash
Flour 1 0,26 360 0,8 460 14,5 0,54
Flour 2 0,19 160 0,5 270 12 0,46
Flour 3 0,21 240 1,5 350 11,5 0,49
Flour 4 0,25 400 1,4 420 15,2 0,58
Flour 5 0,18 170 1 330 11 0,46
All 5 flours can vary between 1% and 30% in proportion.
? Objectives :
1. To find out in what proportion the 5 blends find the following requirements:
Min Max
W 260 300
P/L 0,8 1,2
FN 300 400
Protein 12 13,5
Ash 0,48 0,52
2. The final blend should be produced at the lowest cost possible ??
? What do you think, did they find the optimum solution? ??
? Would you like to take the chance to suggest your optimum blend? ????
Notes?:
1. Linearity applies only to untreated flours.
2. Cost values are expressed in euro cents per kg.
3. For a better visualization of the tables above, please look at the comments
#flour #quality #costoptimization #wheat #Grainar