?? Would you be interested in a deep dive into electrochemical machining (ECM) ?? science and a comparison with EDM ? ? Read the article from Boccadoro Marco in the 2025 Winter edition of EDM TODAY. Thanks to Joe Ballek EDM TODAY Publisher and Managing Editor: https://lnkd.in/gNs2wps5 ?? Extrude Hone ECM Center of Excellence is in Holzgünz, Germany. We design and build equipment (machine and tooling) and offer contract shop service. https://lnkd.in/dPRFu6FR #EDM #ECM #ElectrochemcialMachining #Manufacturing #productivity
Extrude Hone
机械制造业
IRWIN,Pennsylvania 2,635 位关注者
Shaping Your Future - Shaping, Deburring and Finishing Solutions
关于我们
Extrude Hone? serves customers in many market segments, including automotive, aerospace, heavy industry, medical, and general engineering. From engineering to fully automated solutions, Extrude Hone supports its customers with edge blending, shaping, and fine-flow tuning surfacing solutions through its engineered processes and state-of-the-art finishing technologies, delivering ultimate added value, and improving productivity and quality. Efficiency in fuel systems; friction, wear, and noise reduction in transmission; turbine performance enhancement; surface stress relief; and extended life of components are only a few of the advantages delivered. Extrude Hone offers customers access to AFM (Abrasive Flow Machining), ECM (Electrochemical Machining), ECM Dynamic, PECM (Precise Electrochemical Machining), and TEM (Thermal Energy Method) via our Technical Centers and Center of Excellence, ensuring our presence during all of the most critical feasibility tests and demonstrations – from the early design phases by producing small batches of components for prototyping through testing and supporting the ramping stage in our contract shops prior to the final delivery of state-of-the-art equipment. Our company offers the first-class service around the world. Madison Industries has completed the acquisition of Extrude Hone business from Kennametal on December 1, 2015.
- 网站
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https://www.extrudehone.com
Extrude Hone的外部链接
- 所属行业
- 机械制造业
- 规模
- 201-500 人
- 总部
- IRWIN,Pennsylvania
- 类型
- 私人持股
- 创立
- 1960
- 领域
- Machining & Finishing、Abrasive Flow Machining、Electrochemical Machining、Thermal Deburring、Precise Electrochemical Machining、Capital Equipment、Contract Shop、Services、ECM Bearbeitung、ECM Deburring、3D、ALM、Deburring和Flow Tuning
地点
Extrude Hone员工
动态
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?? Meet Extrude Hone at the AMUG (Additive Manufacturing Users Group). Meet us at booth 93 and join Refayet "Ray" Amin at the conference: Surface Finishing of AM Metal Components. ?? We innovate ?? regularly with Abrasive Flow Machining (AFM) to serve the AM market. This process improves daily, thanks to all applications running in our contract shops around the world, making it a must-consider powerful solution for finishing AM metal parts. ?? With AFM, you can tackle left particle removal and surface enhancement with either traditional AFM or MICROFLOW, a small-channel dedicated variation. Remember, AFM commonly provides a tenfold improvement in surface smoothness. From impellers to nozzles, from waveguides to manifolds, your imagination is the limit. ?? We don't want to make things shiny; even if we can, we deliver flow efficiency ?? . ?? New AM-dedicated media, advanced process control, and new engineered media for AM material superior cutting efficiency make AFM one of the best solutions for AM parts finishing. Learn more about AMUG and Extrude Hone: https://lnkd.in/dkscNub8 #AMUG2025?#additivemanufacturing #finishing #innovation #technology #AMUG
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?? Welcome to the MECSPE in Bologna, Italy ? . Extrude Hone will be in Hall 16, Booth A37, to showcase automated deburring, shaping, and polishing solutions for the manufacturing industry. Visit Andrea Sordelli ?? ?and?Gianpaolo Torriani??? at the Extrude Hone booth ?? to explore top-notch techniques, including Thermal Deburring, Electrochemical, and Abrasive Flow machining, which offer exceptional deburring capabilities. ?? What is MECSPE? MECSPE 2025 will occur from March 5 to 7, 2025, at the Bologna Fiere in Bologna, Italy.? Over 2,000 exhibitors ?? worldwide and 60,000 visitors will attend MECSPE in Bologna to tackle today’s manufacturing challenges. With features like the Start-up Factory, the Thematic Sectors, and the Special Initiatives, MECSPE will offer a unique opportunity to discover, learn, and network. ?? ?? DiscoverExtrude Hone’s automated finishing solutions. Need finishing solutions that deliver productivity and quality ?? at the best cost??? Join Extrude Hone to learn more. We have solutions for simple to complex deburring, shaping, and polishing requirements. We handle low—to high-volume production in our contract shops and provide an extensive range of machines to the market. We have many proven solutions from which you can benefit, from energy impellers to barrels in the firearms industry, from medial knee implants to AM waveguides. Have a great fair! #machining #technology #productivity #engineering #Thermaldeburring #burrs #finishing #fluidpower #hydraulicsystems #manifold #firearms #temdeburring #rifling #medical #Mecspe2025
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Hakan Toykoc, Ph.D. Outstanding achievement ?? ! It’s amazing to see such interest in AFM technology. Impressive developments are ahead of us, thanks to you.
Our second journal paper on the Abrasive Flow Machining (#AFM) process was published today! You can find the link to the paper below. https://rdcu.be/ebiOK This research revolves around the first-of-its-kind multi-physics simulation model we developed using the COMSOL, Inc. software. This model was able to predict the media temperature, heat generation and heat transfer in the AFM process with good accuracy. Our prediction results were verified against our experimental results which we had collected previously. The impact of this research is to provide a novel modelling technique that can help AFM users/researchers to: 1) identify the sources of heat generation and heat extraction in their AFM process, 2) leverage their simulation results to minimize heat generation through tooling and process parameter optimizations, 3) improve their process prediction by including the heat transfer related dynamics directly into their CFD model. I am very grateful to my advisors Dr. Edward De Meter and Dr. Saurabh Basu for their guidance and support throughout this research. We greatly acknowledge the financial support provided by the Manufacturing Fellows Initiative Program of the Pennsylvania Department of Community & Economic Development. We further acknowledge the support provided by Extrude Hone on various aspects of this research. #pennstate #psuime #PAGetsItDone #CFD #Simulation
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?? Interested in Knee implant machining? Learn how Extrude Hone's ECM machining solution for the intercondylar box and cam beats CNC milling. ?? ECM reduces machining costs from 11 USD to 1.60 USD ?? . ?? We packed all the information in a new webpage, including a superb new 3D animation ?? showing how we do this. You can find it here: https://lnkd.in/diwtDMvk Electrochemical Machining (ECM) is a well-known process for productivity improvement. ?? Above all, ECM shines because it can tackle hard-to-machine materials without batting an eyelid. Let's explore this further. CNC machining efficiency will decrease as the material becomes challenging. CoCr, a traditional material for knee implants, will represent a considerable challenge, drastically reducing CNC machining efficiency. The ECM machining efficiency for CoCr will drop slightly but remain seven times more efficient than CNC. Regarding tool life, as ECM is a non-contact process that dissolves the material, the cathode lifetime will sustain cycle after cycle without needing replacement. In contrast, CNC machining requires multiple tool replacements for the same number of machined parts. ?? We touch on productivity. You can process four knee implant boxes and cam areas simultaneously, achieving a cycle time of 90 seconds per part. But that's not all. ?? Quality? You can count on a 0.55mm (0.022in.) material removal, dimension tolerances within 0.1mm (0.004in.), and parallelism within 0.05mm. (0.002in.), and surface roughness below Ra 0.2μm (8Ra μin.) among the ECM machining achievements. You do not need an extra finishing operation with ECM, as you simultaneously shape and finish the box and cam area. That summarizes all the necessary information to encourage you to learn more if you are in knee implant machining. ?? Visit our webpage https://lnkd.in/diwtDMvk and contact us to probe our solution. #medicaldevices #healthcare #machining #Engineering #Innovation #Manufacturing #cnc #cncmachining #machining
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?? Looking for an opportunity to work with us? Join Extrude Hone at the FreiraumMesse Allg?u, at the Stadhalle, Memmingen on February 22, 2025. You will find us at booth no. 100. ?? We at Extrude Hone build special-purpose machines. Many well-known companies in the aerospace ?? ?? ?? , medical technology ?? , mobility ?? ??? ?? , and consumer electronics ?? sectors rely on our many years of experience and quality. Extrude Hone is a worldwide 320-employee company with locations in Europe, the USA, and Asia. Holzgünz in Germany is our primary European location. ?? We master three processes: Abrasive Flow Machining (AFM), Thermal Deburring (TEM), and Electrochemical Machining (ECM). Holzgünz is our Center of Excellence for ECM. ?? Extrude Hone Holzgünz offers interesting?apprenticeship positions that pave the way for a bright future ?? . MECHATRONICS TECHNICIAN m/f/d MILLING MACHINISTS m/f/d INDUSTRIAL MECHANICS m/f/d Stefan Schmid will happily answer any questions you may have about our apprenticeships. More information about the Freiraum Mess on LinkedIn: https://lnkd.in/dDhcY--Y #Allgau #freiraummessememmingen #job #apprenticeship
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?? Join Extrude Hone at the IWA Outdoor Classics 2025, 27 February—2 March 2025, booth 3-639, to show Electrochemical Rifling and more. We support the firearm manufacturing industry. In addition to EC Rifling, learn also about the clever processes to remove burrs for firearms components. ?? EC RIfling solution: https://lnkd.in/dZxjMgv3 ?? Firearms Deburring solutions: https://lnkd.in/dqDQN2pT ?? Our USA contract shop has been dedicated to EC-rifling for years, showcasing a commitment to precision and innovation. As a commitment to firearms manufacturers, our?Holzgünz site in Germany will receive a new?ECO+?EC RIfling machine in March. ?? Check the video of the machine: https://lnkd.in/dV6f_fyy ?? What is IWA Outdoor Classics? The IWA Outdoor Classics, the world’s premier trade show for the firearms and outdoor industries, has been a cornerstone of the gun trade since its inception in Nuremberg in 1974. The event that began with fewer than 100 exhibitors has grown into a globally renowned event of 1,100 exhibitors, and he is proud of his more than 50 years of experience. ?? Join Extrude Hone at the IWA Outdoor Classics 2025 booth 3-639 We’ll be showcasing our unwavering commitment to firearms excellence. At the Extrude Hone booth, you will also discover Electrochemical deburring, Thermal Deburring, and Abrasive Flow, all of which share impressive capabilities. Aware of the delicate balance between precision, cleanliness, and functionality, our?advanced rifling?and?deburring solutions seamlessly integrate cutting-edge technology and practicality to meet the demanding needs of firearms enthusiasts. Focusing on supporting the military, law enforcement, and shooting competition participants,?Extrude Hone ensures the utmost confidence in firearms. Jürgen and Lukas Wolfrat look forward to welcoming you to the Extrude Hone booth (3-639), the perfect place to discuss your challenges. #IWA2025 #firearms #temdeburring #rifling #IWAOutdoorclassics
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Thanks to David Palivec, CEO of BESCAST, who answered our questions about compressor impellers and the benefits of Abrasive Flow Machining within the Petroleum industry. ?? Dave Palivec shared the statement below. “Extrude-Hone has proven to be a very good partner to Bescast. They were very aggressive at working through the start-up phase, and they have sustained that sense of urgency throughout our relationship. They are very responsive and have spent a great deal of time working with our Engineering Team members to optimize the use of Abrasive Flow Machining (AFM) for our customers’ products.” ?? Please read the full interview in our blog post to get the answer. https://lnkd.in/dQQJ76DW ?? Who is Bescast? Bescast, a company based in Willoughby, Ohio, USA, https://www.bescast.com/,?was founded in 1945 and has grown into a premier, 80,000-square-foot, state-of-the-art precision investment casting operation–one of the most advanced in the world. Bescast specializes in cast airfoil configurations, heavily emphasizing gas turbine engine and compressor components. Examples include integrally cast compressor wheels, turbine wheels, turbine nozzles, fuel pump impellers, shrouded gas compressor impellers, and combustion swirlers. ?? What Precision Investment casting can do. Do you need intricately designed parts with thin walls? Does your application demand precise casting with highly tight tolerances? It can be hard to manufacture components like these, but?the investment casting process can be the answer for many challenging applications.?You can learn more about it in our blog post. ?? Learn more about Closed impeller finishing by Extrude Hone. https://lnkd.in/de_gJhQV #impellers #investmentcasting #oilandgas
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Dear fellow aerospace enthusiasts, the India Aero show ?? ?? ?? will be held in Bangalore, India, from February 10th to 14th. That's a good opportunity to visit Extrude Hone Bangalore and benefit from VIP attention. ?? Extrude Hone facility is 30 minutes ?? from the air base where Aero India is taking place. https://lnkd.in/eXcrnzC In addition to a warm welcome, thanks Debnath Goswami, you will be able to discuss projects in the serenity of our meeting room and will get live demonstrations of our technologies. ?? Abrasive Flow Machining (AFM) is perfect for air flow enhancement, such as impeller and vane segments, radiusing, and stress removal for critical parts like turbine disks. AFM also super-finishes additive-manufactured parts in and out, which works exceptionally well for inner channels. https://lnkd.in/dYXX3PXb ?? Electrochemical Machining (ECM) is the king of superior automated manifold finishing, deburr, radius, and polish multiple areas within your manifold at one and within minutes. https://lnkd.in/dPRFu6FR ?? Thermal Deburring (TEM) is the answer when simple deburring in and out is possible. Leave nothing to chance; remove burrs and left particles in a minute. https://lnkd.in/dPDHfn4U ?? Contact us to schedule your visit. https://lnkd.in/dvgWA5M7 Extrude Hone India Pvt. Ltd. No. A-5, Jai Bharath Industrial Estate, Yeshwanthpur Bangalore – 560 022 India Tel: +91 63665 91830 The Extrude Hone Bangalore team is looking forward to welcoming you! #polishing #aerospace #deburring #finishing #extrudehone #machining #engineering #AeroIndia2025 #temdeburring
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?? Kill two birds with one?stone; visit Extrude Hone in #Bengaluru while attending the IMTEX25, 23 - 29 January 2025! We invite you to visit our facility. It will be our pleasure to demonstrate three non-conventional technologies in real-time. ?? Abrasive Flow Machining (AFM)? ?? Electrochemical Machining (ECM) ?? Thermal Deburring (TEM) A short video to get a glance at Extrude Hone Bangalore https://lnkd.in/dZs9hG29 We are on the road that leads to the #BIEC where IMTEX is taking place. ?? Contact us to book a time slot using this link. https://lnkd.in/dx7f_Q9S ?? With an?excellent track record and opportunities, India, a major player in the global ?? supply chain, is poised to take the next big leap. Acquiring the best capabilities will open new horizons. ?? We can focus on your finishing requirements and showcase our deburring, shaping, and polishing solutions. Whether for existing components or upcoming projects, it will be our pleasure to get associated. Debnath Goswami,?MD of Extrude Hone India, and his team look forward to welcoming you to the Extrude Hone Bangalore facility. #MachineTool #ManufacturingTechnology #IMTEX2025 #burrs #finishing #temdeburring
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