Exactaform USA

Our Carbide Tooling Solutions address common manufacturing challenges, such as productivity bottlenecks, workforce skill gaps, part quality inconsistencies, and extended lead times. ?? Tool Wear and Longevity Carbide tools from Exactaform use state of the art geometries and coatings to significantly increase tool life, minimising tool replacement and therefore, improving the overall efficiency of the manufacturing process. ?? Heat Dissipation in High-Temperature Applications Carbide tooling, especially when paired with advanced coatings, ensures efficient heat dissipation during high-speed cutting operations, prevents cutting edge deformation, and maintains tool longevity over extended use. ?? Machining Hard and Abrasive Materials When machining hard metals such as cast iron and steel alloys, carbide cutting tools deliver high-level wear resistance and hardness, ensuring consistent cutting performance and accuracy. ?? Mitigation of Vibration and Chatter The high rigidity of carbide significantly reduces tool deflection and vibration during machining operations, resulting in mitigating chatter, and enhancing surface accuracy while also lowering the risk of tool breakage. ?? Achieving Consistent Surface Finish The hardness, stability and edge retention of carbide tools leads to a smooth and consistent surface finish by maintaining a sharper cutting edge for longer durations. #CarbideTooling #ManufacturingSolutions #PrecisionMachining #ProductivityBoost #ToolWearResistance #HighPerformanceMachining #MachiningExcellence #HeatDissipation #SurfaceFinish #MachiningAccuracy #IndustrialTools #AdvancedMaterials

??Machine Arrival Day?? We are increasing our production capacity so we are always ready to provide the rapid response our customers deserve! ? ????Exciting times at Exactaform USA ???? Special thanks to Evan K. and his crew with WESTERN CRANE SERVICE INC ??? The crew arrived early and tidied up before leaving. They were prepared to overcome every obstacle encountered while offloading and placing the machine. Great service from this stellar crew! ?? #vollmer #pcdcuttingtools #cncmachine #specialdelivery #rigging

Faced with a manufacturing challenge? Exactaform can help! When new materials or increased orders challenge your machining methods, rely on Exactaform to develop custom cutting tool solutions tailored to your needs. While you may be tempted to compromise with off-the-shelf tools in a time crunch, investing in custom, precise tooling pays off in the long run, allowing you to produce more parts efficiently and quickly. This means delivering parts to your customers faster and boosting your bottom line. And with Exactaform, your team benefits from end-to-end support and service from a dedicated local company. They gain not only the tools they need but also the expert guidance to optimise their performance and increase productivity! #Manufacturing #Machining #CustomTooling #Efficiency #Productivity #Exactaform #EngineeringSolutions

Another new machine arrived at Exactaform today, just in time for me to see before heading back to the States. It’s so good to see the continued investment in the latest machines to keep us at the forefront of our business. I’m proud to be part of this great company. Happy Friday everyone ??

Upgrade your face milling capabilities with the PCD Exactaset! ?? With PCD cartridges, worn cutting edges are a thing of the past. Our cartridges allow for easy replacement, ensuring continuous precision and reliable outcomes. ??Enjoy unparalleled tool life and surface finish with the precise setting capability of our cartridges. Discover our full range of PCD and Carbide milling tools online: https://lnkd.in/etkuY9T9 #precisionmachining #toollife #surfacefinish #milling #pcd

Happy Friday folks!! This is our new Rollomatic 810 laser. The latest addition to Exactaform’s PCD finishing area. The edge quality produced by this machine is second to none and give’s us opportunities to develop our special PCD tools. Looking forward to see what our guys can do with it. Have a good weekend.

Laser finishing our 414 style PCD tipped facemill cartridges. The cutting edge quality produced is amazing and gives significant increases in tool life over conventional grinding. We hold a huge range of facemills and cartridges in stock at our Tennessee facility. Give us a call to get more details.

New Machine Monday! Twin spindle, twin turret lathe with driven tooling and bar feed just set up to produce our 414 facemill cartridge bodies. https://lnkd.in/ehKgEH37

Happy Friday!!! Countersink day at Exactaform. Machines loaded up with PCD tipped countersinks ready to run over the weekend. We manufacture fixed and replaceable piloted countersinks for composite/CFRP machining and offer a full relap/retip service. Give us a call for more details. Have a great weekend!