Axenics

Medical innovation begins with precision and ends with performance At Axenics, we specialize in delivering high-purity, high-performance medical device components that meet the most stringent cleanliness and regulatory standards. Whether it’s precision plastic tube bending, custom plastic manifolds, or TIG and orbital welding, our team of expert engineers, designers, and technicians works in cleanroom environments to ensure your components are production-ready and contamination-free. From diagnostic instruments and patient monitoring systems to lab accessories and portable devices, our end-to-end contract manufacturing solutions help get your innovations to market — faster, cleaner, and more efficiently. With a 99.7% quality rating and more than 40 years of manufacturing experience, Axenics is a trusted partner for medical device manufacturers who value consistent results, deep expertise, and superior customer service. Our cross-trained team ensures seamless collaboration, whether you're in early prototyping or full-scale production. If you’re looking for a medical component manufacturing partner who understands the life-saving importance of your products and brings that same level of care to every solution, we’re ready to talk. Learn more.

Pipe bending continues to be in high demand — and all signs point to that trend growing worldwide. For fabricators aiming to stay ahead, automation is key. At Axenics, we’ve leaned into automation with our Horn Metric TBRE Hybrid CNC Bender. Since bringing it in, this workhorse has seen steadily increasing demand, and it’s now operating near full capacity. The results speak for themselves. By eliminating welds and joints, CNC pipe bending offers consistent, clean, and high-quality results — particularly critical when working with sensitive applications like medical device manufacturing. We also offer plastic pipe bending, which can safely handle a range of caustic chemicals without contamination. The efficiency and precision of CNC pipe bending means fewer defects, no leaks, and no need to purchase additional joints or fixtures. It’s a cost-effective solution that delivers the same accurate bends every time — all at a faster pace than manual labor. CNC pipe bending isn’t just about speed — it’s about precision, safety, and long-term value. Learn more.

Axenics Is Your Trusted Assembly Partner At Axenics, we understand that challenges in assembly manufacturing are not just about the process; they’re about building reliable, high-quality products that meet your industry’s specific needs. Our services cover: - Utilizing Class 100 cleanrooms for projects that require ultra-clean conditions. - Testing and validating designs to ensure feasibility and functionality. - From gas box assemblies and skid builds to intricate manifold assemblies, our expertise covers both metals and plastics. Our products are inspected and tested against strict industry standards, including ISO 9001-2015 and AC7004 certifications. Learn more.

Why cleanliness matters with component manufacturing Name one thing that can bring your manufacturing processes to a screeching halt. For most companies, the main issue they experience is product quality. Medical device producers, chemical plants and alternative energy companies require the highest quality materials and efficient machinery processes to provide the products that their clients require. Yet one thing that you cannot overlook — no matter the industry — is the cleanliness of your facilities. Dirt and particles can seriously damage components, resulting in wasted resources. Working with experienced contract manufacturing companies can lessen the number of contaminants entering the production process, which can impact your operations. Our world is filled with particles of all sizes. They come from everywhere: old skin cells that flake off, working machinery that creates grit from the friction when metal parts rub together, or dried lubrication on bearings and crank shafts that decay into dust. For component manufacturers, especially those in the medical device industry, particulates the size of 0.5 mm or larger can ruin microcircuits’ functionality. Since microcircuits can be smaller than dust when fabricators create them on silicon wafers, making the smallest impurity a costly mistake. Learn more:

Choosing the right manufacturing partner is crucial for long-term success. In our latest content, we break down essential factors—from facility size and efficiency to state-of-the-art equipment, technology, and flexible solutions. Learn how evaluating a partner’s manufacturing skills, from welding to complex assembly, can drive innovation and operational efficiency. Our guide offers key questions and insights to ensure your chosen partner can scale with your business, balance fluctuating market demands, and support lean operations for minimized waste and maximized productivity. Discover how the right questions up front can pave the way for a perfect manufacturing match. Learn more in our comprehensive guide.

Our Horn Metric TBRE Hybrid CNC bender is engineered for precision, ensuring that metal tubes are bent without breaking or wrinkling. This advanced technology caters to a diverse range of industries, including medical device, alternative energy, semiconductor, life sciences, and chemical manufacturing. The integration of electric drive bending with hydraulic actuation allows our CNC machine to perform consistently high-quality work while maintaining an environmentally friendly footprint through low power consumption and reduced noise and heat. Its user-friendly controls and the ability to import 3D designs simplify the programming process, making it easier for manufacturers to achieve complex custom bends with exceptional repeatability. Our approach not only enhances the quality and consistency of each tube bend but also significantly reduces production time and labor costs. By automating most of the bending process, we minimize the need for extensive manual labor and costly rework, ensuring that each project meets the stringent quality standards expected by our clients. At Axenics, we understand that every manufacturing challenge is unique. Our team is committed to offering sound advice and customized solutions that best suit your operational needs, whether you require tight radius mandrel bending or a three-roll bending process for larger radii. We invite you to discover how our state-of-the-art CNC tube bending technology can deliver the efficiency and performance your project demands. Learn more.

Definition of Sub-Assembly Services Sub-assembly services involve the process of putting together components and parts of a larger manufacturing assembly, which is then used as a part of the final product. These services are crucial in various manufacturing industries, including but not limited to: - Semiconductor - Medical device - Life sciences - Chemical manufacturing - Alternative energy - Hydrogen fuel cells for automotive and vehicles By utilizing services from a sub-assembly company, businesses can streamline production, improve efficiency and focus on their core competencies. Sub-assembly services simplify complex manufacturing processes by integrating multiple components into a cohesive unit, ready for final assembly. Benefits include: - Streamlining production processes - Improving efficiency - Reducing production costs - Ensuring high-quality assembly - Importance and relevance in modern manufacturing By integrating sub-assembly services, manufacturers across various industries achieve higher productivity and product reliability. In essence, sub-assembly is a game-changer in modern manufacturing, addressing the demands for high precision, quality and capability.

Customer expectations are higher than ever. They seek in-depth knowledge of products and manufacturing processes, making customer loyalty more than just a goal—it’s a necessity. Education, social engagement, and personalized service are key to building lasting relationships. At Axenics, customer service starts with precision. Our approach involves selecting and developing the right components for chemical manufacturing, working closely with design and engineering teams to create custom-built systems that meet exact specifications. From high-purity plastic piping systems to secondary containment boxes, every solution is tested for quality and efficiency. Staying ahead of industry trends is another way we help customers succeed. In chemical manufacturing, trends can either be fleeting or shape the industry for years to come. Axenics thrives on problem-solving, tackling complex challenges daily to keep our customers ahead of the curve. Let’s discuss how we can support your operations with innovative, reliable solutions. Learn more from our comprehensive guide, High-Purity Cleanroom Manufacturing

Cutting-edge technologies: CNC machinery Axenics offers computer numeric controlled (CNC) pipe bending services for larger radius bends and for customers requesting high-quantity tube and pipe bending services. We have the ability to work with all of the major alloys, including: copper, brass, aluminum, stainless steel, titanium and Inconel. A CNC bending machine creates wrinkle-free bends in metal tubes, allowing liquids or gasses to flow through tubing seamlessly. CNC is the most-precise bending process for metal tubing. While each CNC tube bending machine is different, here’s an example of the CNC tube bending process on an electric/hydraulic CNC tube bending machine (a common choice for CNC bending): The metal tube is sized and it receives a clean, dry cut (no oils). The cut piece of tube is inserted into the bender’s mandrel and is clamped down. The CNC tube bender operator loads the program that includes the part number that informs the bending machine of the proper bend. The CNC operator presses a foot pedal to begin the process (which is part of the safety features of a bender). The tube bends in less than one minute using the sheer force of the bender. A hybrid electric/hydraulic bender combines electric drive bending with hydraulic bending actuation. This type of CNC bender is environmentally friendly and consumes a small amount of power and produces low noise and heat. The clamp and pressure die of the CNC bender are hydraulic driven while the mandrel is hydraulic with early withdrawal. Learn more:

Industries That Rely on High-Purity Welding While many industries benefit from high-purity welding, some require it as a non-negotiable standard due to the critical nature of their applications. Semiconductor, medical device, and pharmaceutical manufacturers depend on contamination-free welds to maintain precision, safety, and product integrity. Semiconductor Manufacturing Microchip production demands absolute precision—a single contaminant can lead to costly defects. High-purity welding ensures that manufacturing environments remain pristine, preventing failures and delays. Medical Device Production Patient safety is the top priority. Flawless welds are essential in medical device manufacturing, ensuring that no impurities compromise performance or risk patient health. Pharmaceuticals & Life Sciences Purity is everything. Whether in drug manufacturing or research, high-purity welding prevents contamination, maintaining product efficacy and compliance with strict industry regulations. At Axenics, our high-purity welding solutions meet the exacting standards of these industries, delivering reliable, contamination-free welds for mission-critical applications. Learn more in our guide, High-Purity Cleanroom Manufacturing: https://lnkd.in/eKYYqPfu