AOL Precision Manufacturing

?? Breakthrough in O&G Production! ?? This Tubing Hanger (API 6A XMAS) for hydrocarbon production marks a major milestone for our company! ? Fully designed in Brazil by our engineerign team; ? Manufactured using DMLS at our AOL Precision Manufacturing facility in the USA; The original design was intended for a subtractive process, but due to scheduling opportunities, additive manufacturing became the most cost-effective solution. ? Manufacturing phase qualification according to API 20S (Additively Manufactured Metallic Components for Use in the Petroleum and Natural Gas Industries) – 1 month ? Product qualification according to API 6A (Specification for Wellhead and Christmas Tree Equipment?) – 3 months ? Manufacturing by DMLS & inspection (including material procurement) – 15 days Additive manufacturing isn't just about geometry freedom—it’s also a strategic advantage for lead time optimization. ?? #AdditiveManufacturing #DMLS #OilAndGas #EngineeringInnovation

DMLS technology offers unique process advantages, making it ideal for reducing part count in assemblies, manufacturing complex components as a single piece, and enabling internal lubrication or cooling channels—widely used in the mold industry to enhance durability and performance. These two features combined have revolutionized brake systems, as showcased by Czinger Vehicles' BrakeNode?. Check out the video below! https://lnkd.in/dCzJHZWw #AdditiveManufacturing #Innovation #Engineering

3D printing, also known as additive manufacturing, is transforming industries and everyday life in remarkable ways, the food industry is experimenting with 3D printing to create customized and sustainable food items. Revo Foods, for example, is using this technology to produce vegan seafood alternatives. ? They introduced a groundbreaking vegan salmon filet, named "THE FILET," produced using additive manufacturing technology. This innovative product is made from mycoprotein derived from filamentous fungi, offering a meat-like texture and a rich nutritional profile. ? The 3D printing process employed by Revo Foods (revo-foods.com/the-filet/) involves extrusion technology that integrates fats into a fibrous protein matrix, allowing for precise layer-by-layer construction of the fish fillet. This method ensures a continuous production process capable of mass-producing 3D-printed food, making it a sustainable alternative to traditional seafood by leveraging additive manufacturing, Revo Foods aims to address the ecological issues associated with overfishing and plastic pollution in the oceans. The company's innovative approach to creating plant-based seafood alternatives is poised to meet the growing demand for sustainable food options while appealing to flexitarian consumers. ? Curious about how additive manufacturing can revolutionize your processes? ?? Visit our website to explore the incredible potential of 3D printing technology. www.aolprecision.com From innovative designs to sustainable solutions, let us show you how additive manufacturing can transform your business.

https://lnkd.in/dVaAh_vT "Fast iteration and quick-turn manufacturing go hand-in-hand and, in this case, were fundamental to HDFR’s mission. Ultimately, the experience revealed the merits of working with a single, digital manufacturer to go from prototyping to production of end-use parts." The endless application for DMLS technology and how it is a game changer! Harley Davidson story is a good example.

Direct Metal Printing (DMP), also known as Direct Metal Laser Sintering (DMLS), is an advanced additive manufacturing technology used to produce high-quality, intricate metal parts directly from 3D CAD data. Using a high-precision laser, the process selectively fuses metal powder particles layer by layer to form thin horizontal layers of metal. This cutting-edge technology enables the creation of complex geometries and detailed designs that are unachievable with traditional subtractive or casting methods. A wide range of functional metals is available, allowing for applications from prototypes to production runs of up to 20,000 units. Metal additive manufacturing is redefining the boundaries of design, enabling the creation of unique, functional, and lightweight components while pushing the limits of traditional production methods. Direct Metal Printing (DMP) is ideal for improving functionality, reducing weight, and consolidating multiple components into a single part. DMP technology uses a laser to weld ultra-thin layers of metal powder, producing highly detailed and complex metal parts. This technology offers unparalleled design flexibility, overcoming limitations of traditional manufacturing techniques in geometry, internal features, and surface textures. Unlike conventional methods, DMP manufacturing costs are influenced by part volume rather than design complexity, making it ideal for compact components with intricate details, such as internal channels, lattices, and complex surface textures. Additionally, additive and subtractive technologies can be combined to optimize production costs and achieve the best results for each application. Do you liked? Please drop us a message for more details! #additive #advancemanufacturing #dmls #laser

??Michelle Sidwell Rejoins Velo3D as Chief Revenue Officer Amid Company’s New Strategic Direction?? Velo3D has welcomed back Michelle Sidwell as Chief Revenue Officer, marking her return to the company just six months after her departure. With over two decades of experience in technology sales and leadership, Sidwell is set to play a pivotal role in achieving the company’s growth objectives and leading its sales and business development teams. The appointment coincides with Velo3D’s recent transition to new ownership under Arrayed Additive, which now holds 95% of Velo3D’s shares following a significant debt/equity exchange in December. This change aims to steer Velo3D towards a new phase of expansion and innovation in metal additive manufacturing. “We are excited to have Michelle back on our team,” said Arun Jeldi, CEO of Velo3D. “Her deep understanding of our technology and market dynamics is crucial as we implement our new go-to-market strategy and continue to strengthen our position in the industry.” During her previous tenure, Sidwell had risen through the ranks from Executive Vice President of Global Sales to Chief Revenue Officer, contributing significantly to Velo3D’s sales strategies and customer engagement. Her brief stint away involved a role as Head of Revenue at Loop, a company specializing in transportation and supply chain cost management. In her renewed role, Sidwell will oversee Velo3D’s sales, marketing, and customer service divisions across multiple regions including North America, Europe, Asia, and Australia. She will also lead the business development team in exploring new applications for metal 3D printing in various industries. “I’m thrilled to return to Velo3D and lead our global teams,” Sidwell commented. “It’s an exciting time to rejoin, given the company’s significant advancements and the brilliant team we have in place. I look forward to driving our sales efforts and assisting our customers in tackling their most complex engineering challenges.” Velo3D’s return to stability comes after a challenging period marked by a noncompliance notice from the New York Stock Exchange and multiple rounds of layoffs in 2024. The company has recently entered into a forbearance agreement with creditors and embarked on a new chapter under the guidance of Arrayed Additive, signaling a revitalized commitment to growth and industry leadership.

?? 3D-printed Timber Products ??? The Designblok 2024 exhibition in Prague showcased an innovative collection titled "Add Wood," featuring the work of designers Esmée Willemsen, Janek Beau, Friedrich Gerlach, and Julia Huhnholz. These designers utilized EconitWood, a sustainable material developed by German company Additive Tectonics, to create a range of 3D-printed timber products including a sofa, a coffin, multipurpose cubes, and a shelving unit. This material combines sawmill leftovers with a non-toxic, flame-retardant magnesium carbonate binder, enabling the creation of complex structures without waste. Willemsen introduced a customizable coffin design named Finalform.stl, tailored for individual needs and environmental considerations. She emphasized the design’s adaptability for different body sizes and personalization options that come at a minimal cost. The coffin's design also aims to accelerate natural decomposition by eliminating metal and synthetic components commonly used in traditional coffins. Gerlach focused on the efficiency of the 3D printing process with his Lumo sofa, designed to maximize the production space by being stackable. The Lumo sofa integrates a removable seat made from 100% wool, ensuring the entire piece is biodegradable. Gerlach's design highlights the potential for large-scale furniture production using 3D printing technology, demonstrating significant cost and time efficiencies. Huhnholz contributed with the Offset shelving unit, consisting of sculptural posts designed to nest within each other during production to enhance manufacturing speed. The unit's simple, interlocking assembly and the use of natural and recyclable materials underscore the efficiency and sustainability of using 3D-printed wood. Beau’s Sandbox stool showcased versatility and modularity, functioning as both a stool and, when stacked, as a chair or table. The design is optimized for efficient shipping, adhering to common transport dimensions to avoid the need for additional packaging. This exhibition not only highlighted the functional and aesthetic possibilities of 3D-printed timber but also demonstrated the environmental benefits of using recyclable and biodegradable materials. The designers, all previous winners of the Designblok Diploma Selection, effectively used the platform to explore and expand the applications of additive manufacturing in the design industry, earning them the 2024 Designblok Award for Best Designer Presentation. Their work illustrates a significant shift towards more sustainable manufacturing practices, offering insights into the future of product design and production.

https://lnkd.in/dPpXxYp4 I couldn’t agree more with Joris Peels : "The metal 3D printing sector appears to be moving steadily toward slow adoption, driven by gradual improvements in quality—a stark contrast to the “3D print all the things” slogans of the past. Tempered by realism, these more measured ambitions could ultimately become reality." At AOL Precision Manufacturing , we have decided to invest in a new facility (details coming soon) in 2025. This decision is entirely customer-oriented. The services market is continuously growing and evolving—it’s a cycle! New technologies (hardware, software, and AI) are driving this progress forward.

??Advanced 3D-Printed Alloy Exhibits Significant Promise for Space Applications?? A pioneering research team has developed a high-performance metal alloy through 3D printing, specifically engineered for the demanding conditions of space. This newly created alloy showcases remarkable mechanical properties even at extreme cryogenic temperatures as low as -196°C, highlighting its suitability for space exploration and other harsh environments. Led by Dr. Jeong Min Park from the Nano Materials Research Division at the Korea Institute of Materials Science (KIMS), the team collaborated with Professor Jung Gi Kim of Gyeongsang National University and Professor Hyoung Seop Kim of Pohang University of Science and Technology (POSTECH). Their innovation involved incorporating a small percentage of carbon into the CoCrFeMnNi alloy, which is known for its excellent performance in cryogenic settings. The findings of their study are detailed in the journal Additive Manufacturing. The alloy powder was fabricated using the Laser Powder Bed Fusion (LPBF) method, a type of Metal Additive Manufacturing (commonly referred to as Metal 3D Printing). This technique maximizes the strengthening impact of carbon addition by creating finely dispersed nano-carbides along the boundaries of a nano-sized cellular structure. Consequently, the researchers achieved a tensile strength and ductility combination that surpasses carbon-free alloys by over 140% in cryogenic environments. Notably, the alloy’s elongation at 77 K is twice that observed at 298 K. This breakthrough not only provides a framework for alloy design in additive manufacturing but also enables the production of high-performance components with exceptional load-bearing capabilities suitable for cryogenic applications. A key advantage of this technology is its precision in controlling the microstructure through additive manufacturing processes. The developed alloy is ideal for manufacturing complex parts such as fuel injectors in space rockets and turbine nozzles for energy extraction. It enhances the performance and longevity of components used in space and other extreme conditions by addressing the shortcomings of existing 3D-printed alloys, particularly their limited toughness at low temperatures. Dr. Jeong Min Park, the senior researcher and project leader, remarked, “This research marks a major advancement in creating new alloys for extreme environments, opening up new possibilities. Utilizing 3D printing technology that exceeds the manufacturing capabilities of traditional space exploration components allows us to significantly enhance the performance of parts used in space launch vehicles.”

National 3D Printing Day!! Celebrated on December 3rd, highlights the remarkable advancements in 3D printing technology and its growing potential. Evolving at an astonishing pace, this technology empowers industries to create complex and customized products with unprecedented precision. 3D printing enables businesses to design, prototype, and produce objects quickly and cost-effectively, from intricate prototypes to functional parts and even entire buildings. At AOL Precision, we are committed to contributing to the evolution of 3D printing through cutting-edge applications and ongoing research and development. By exploring new ways to leverage this transformative technology, we aim to help businesses innovate, reduce waste, and streamline production processes, unlocking new possibilities for industries worldwide. Congratulations ?? to everyone in the Additive Manufacturing market!