Ancillary Machines (Pvt.) Ltd.

The bearing housing is the core component ensuring stable operation of a #Rotary #Kiln. Its #design, #installation, #maintenance, and #troubleshooting require high attention. 1. Basic Structure and Functions of Bearing Housing ?? #Main #Components ?? #Base: Supports the bearing and kiln shell, usually made of cast iron or steel, requiring high strength and anti-deformation capability. ?? #Bearing: Includes sliding bearings (Babbitt alloy bushings) and rolling bearings (spherical roller bearings), used to reduce friction and support the kiln shell rotation. ?? #Bearing #Cover: Secures the bearing and prevents dust ingress, typically equipped with sealing devices. ?? #Lubrication #System: Includes oil lines, oil pumps, and oil tanks to ensure proper lubrication during operation. ?? #Cooling #System: Prevents overheating through water or air cooling. ?? #Core #Functions ?? Supports the weight of the kiln shell and material load. ?? Reduces friction to ensure smooth rotation of the kiln shell. ?? Withstands thermal expansion and dynamic loads, maintaining alignment. II. Selection and Design of Bearing Housing ?? #Selection #Criteria ?? #Load #Capacity: Choose bearing type and size based on kiln shell weight, material load, and dynamic loads. ?? #Speed #Range: Low speed (0.5-3 rpm) prefers sliding bearings, while medium-high speed (1-10 rpm) may use rolling bearings. ?? #Working #Environment: High-temperature and high-dust environments require enhanced sealing and cooling designs. ?? #Design #Optimization ?? #Self-#Aligning #Design: Allows slight offset during thermal expansion to prevent jamming. ?? #Modular #Design: Facilitates installation and maintenance, reducing downtime. ?? #Wear-#Resistant #Coatings: Apply tungsten carbide or ceramic coatings to bushings to extend service life. III. #Common #Faults and #Troubleshooting ?? #Bearing #Overheating ?? #Cause: Oil failure, cooling water blockage, or poor bushing scraping. ?? #Solution: Shut down and inspect lubrication and cooling systems; replace bushings if necessary. ?? #Abnormal #Vibration ?? #Cause: Loose anchor bolts, misalignment, or bearing damage. ?? #Solution: Tighten bolts, realign, and replace damaged bearings. ?? #Oil #Leakage ??#Cause: Aging or damaged seals. ?? #Solution: Replace seals and improve sealing design (e.g., labyrinth seals). Through proper selection, precise installation, real-time monitoring, and regular maintenance, the reliability of the bearing housing can be significantly improved, extending the service life of the #rotary #kiln.?If you have specific questions or need to purchase, we are here to provide free of cost consultation in association with our foreign principals. Askari Cement Limited Wah Bestway Cement Limited Cherat Cement Company Limited Fauji Cement Company Limited Official Fecto Cement Limited DG Khan Cement Company Limited Lucky Cement Limited

INDUSTRIAL VALVES FOR POWER GENERATION VALVE RANGE: EPVA With flange connection In accordance with EN 161 and EN 16678 Normally closed NC Nominal sizes: DN 15 to DN 400 For max. operating pressure of up to 10 bar (1000 kPa

??Unloading Liquid-Logged Wells with Multiphase Pumping Liquid loading is a common challenge in #WetGasProduction, especially as wells age and formation pressure declines. Lower tubing velocity can lead to blockages from #NaturalGasLiquids or frac hit water, causing decreased production and costly interventions. Multiphase Pumping offers a reliable solution. By lowering the flowing tubing pressure, MPP restores the critical velocity needed to unload liquids—without the need for #flaring, #venting, or blowdown tanks. Enter the M-BDU (Multiphase Blow Down Unit): ?Compact & Portable: Easy to transport and set up on site ?Handles Surging & Slugging: Seamlessly transitions from gas compression to liquid pumping ?Versatile: Ideal for gas-lift and plunger-lift wells The M-BDU delivers efficiency and flexibility, helping operators tackle liquid-loading challenges and optimize production without interruptions. ??Curious how the M-BDU can help your operations? Meet #Leistritz at the Oil, Gas & Power World Expo 2025 in Mumbai on the 5th of March! #Leistritz #LeistritzIndia #PumpSystems #PumpSolutions #EnergyInnovation #OilGasPower #WorldExpo2025

?? Types of Chains in Cement Plant ?? 1. Conveyor Chains ?? Purpose: Used for transporting raw materials (e.g., limestone, clay, coal) or finished products (e.g., cement). ??Features: Wear-resistant, high-temperature resistant, suitable for long-distance and heavy-load conveying. ??Applications: Raw material conveyors Clinker conveyors Cement packing lines 2. Bucket Elevator Chains ??Purpose: Used for vertically lifting materials such as raw meal, clinker, or cement. ??Features: High strength and fatigue resistance, capable of handling heavy loads and impacts. ??Applications: Raw meal elevators Clinker elevators Cement elevators 3. Kiln Chains ??Purpose: Installed at the tail end of rotary kilns for preheating and drying materials. ??Features: High-temperature and corrosion resistance, capable of long-term operation in high-temperature environments. ??Applications: Rotary kiln preheating zones Drying equipment 4. Cooler Chains ??Purpose: Used in clinker coolers to push clinker and facilitate cooling. ??Features: High-temperature and wear resistance, capable of withstanding the high temperature and impact of clinker. ??Applications: Grate coolers Clinker cooling and conveying systems 5. Drive Chains ??Purpose: Used to drive equipment such as crushers, mills, and fans. ??Features: High precision and reliability, capable of transmitting high torque. ??Applications: Equipment drive systems Power transmission units 6. High-Temperature Chains ??Purpose: Used for material conveying or equipment driving in high-temperature environments. ??Features: Made of special materials (e.g., stainless steel or alloy steel), resistant to high temperatures and oxidation. ??Applications: Rotary kiln areas High-temperature material conveying equipment 7. Wear-Resistant Chains ??Purpose: Used in high-wear environments, such as conveying abrasive materials. ??Features: Surface-hardened or made of wear-resistant materials to extend service life. ??Applications: Raw material crushing systems Clinker conveying systems ?? Global Supply | Cement production machinery and spare parts | Customized Solutions

Double Flap AirLock Valve #valve #airlock #flap #industry #machines #cement #plants #fertilizer Maple Leaf Cement Factory Limited

Double Flap AirLock Valve #valve #airlock #flap #industry #machines #cement #plants #fertilizer Maple Leaf Cement Factory Limited

?? Types of Chains in Cement Plant ?? 1. Conveyor Chains ?? Purpose: Used for transporting raw materials (e.g., limestone, clay, coal) or finished products (e.g., cement). ??Features: Wear-resistant, high-temperature resistant, suitable for long-distance and heavy-load conveying. ??Applications: Raw material conveyors Clinker conveyors Cement packing lines 2. Bucket Elevator Chains ??Purpose: Used for vertically lifting materials such as raw meal, clinker, or cement. ??Features: High strength and fatigue resistance, capable of handling heavy loads and impacts. ??Applications: Raw meal elevators Clinker elevators Cement elevators 3. Kiln Chains ??Purpose: Installed at the tail end of rotary kilns for preheating and drying materials. ??Features: High-temperature and corrosion resistance, capable of long-term operation in high-temperature environments. ??Applications: Rotary kiln preheating zones Drying equipment 4. Cooler Chains ??Purpose: Used in clinker coolers to push clinker and facilitate cooling. ??Features: High-temperature and wear resistance, capable of withstanding the high temperature and impact of clinker. ??Applications: Grate coolers Clinker cooling and conveying systems 5. Drive Chains ??Purpose: Used to drive equipment such as crushers, mills, and fans. ??Features: High precision and reliability, capable of transmitting high torque. ??Applications: Equipment drive systems Power transmission units 6. High-Temperature Chains ??Purpose: Used for material conveying or equipment driving in high-temperature environments. ??Features: Made of special materials (e.g., stainless steel or alloy steel), resistant to high temperatures and oxidation. ??Applications: Rotary kiln areas High-temperature material conveying equipment 7. Wear-Resistant Chains ??Purpose: Used in high-wear environments, such as conveying abrasive materials. ??Features: Surface-hardened or made of wear-resistant materials to extend service life. ??Applications: Raw material crushing systems Clinker conveying systems ?? Global Supply | Cement production machinery and spare parts | Customized Solutions

??Unloading Liquid-Logged Wells with Multiphase Pumping Liquid loading is a common challenge in #WetGasProduction, especially as wells age and formation pressure declines. Lower tubing velocity can lead to blockages from #NaturalGasLiquids or frac hit water, causing decreased production and costly interventions. Multiphase Pumping offers a reliable solution. By lowering the flowing tubing pressure, MPP restores the critical velocity needed to unload liquids—without the need for #flaring, #venting, or blowdown tanks. Enter the M-BDU (Multiphase Blow Down Unit): ?Compact & Portable: Easy to transport and set up on site ?Handles Surging & Slugging: Seamlessly transitions from gas compression to liquid pumping ?Versatile: Ideal for gas-lift and plunger-lift wells The M-BDU delivers efficiency and flexibility, helping operators tackle liquid-loading challenges and optimize production without interruptions. ??Curious how the M-BDU can help your operations? Meet #Leistritz at the Oil, Gas & Power World Expo 2025 in Mumbai on the 5th of March! #Leistritz #LeistritzIndia #PumpSystems #PumpSolutions #EnergyInnovation #OilGasPower #WorldExpo2025

?????????????? ???????????? ???????? ??????????????? ???????????? are unrivaled in the industry. Find out why ?? https://lnkd.in/d-KPQ2x #industrialmanufacturing #machinery #engineering #innovation #manufacturing #industrialmachinery #valve #materialhandling #collaboration #leaders #leadership #employeeowned #overacenturyofinnovation

The bearing housing is the core component ensuring stable operation of a #Rotary #Kiln. Its #design, #installation, #maintenance, and #troubleshooting require high attention. 1. Basic Structure and Functions of Bearing Housing ?? #Main #Components ?? #Base: Supports the bearing and kiln shell, usually made of cast iron or steel, requiring high strength and anti-deformation capability. ?? #Bearing: Includes sliding bearings (Babbitt alloy bushings) and rolling bearings (spherical roller bearings), used to reduce friction and support the kiln shell rotation. ?? #Bearing #Cover: Secures the bearing and prevents dust ingress, typically equipped with sealing devices. ?? #Lubrication #System: Includes oil lines, oil pumps, and oil tanks to ensure proper lubrication during operation. ?? #Cooling #System: Prevents overheating through water or air cooling. ?? #Core #Functions ?? Supports the weight of the kiln shell and material load. ?? Reduces friction to ensure smooth rotation of the kiln shell. ?? Withstands thermal expansion and dynamic loads, maintaining alignment. II. Selection and Design of Bearing Housing ?? #Selection #Criteria ?? #Load #Capacity: Choose bearing type and size based on kiln shell weight, material load, and dynamic loads. ?? #Speed #Range: Low speed (0.5-3 rpm) prefers sliding bearings, while medium-high speed (1-10 rpm) may use rolling bearings. ?? #Working #Environment: High-temperature and high-dust environments require enhanced sealing and cooling designs. ?? #Design #Optimization ?? #Self-#Aligning #Design: Allows slight offset during thermal expansion to prevent jamming. ?? #Modular #Design: Facilitates installation and maintenance, reducing downtime. ?? #Wear-#Resistant #Coatings: Apply tungsten carbide or ceramic coatings to bushings to extend service life. III. #Common #Faults and #Troubleshooting ?? #Bearing #Overheating ?? #Cause: Oil failure, cooling water blockage, or poor bushing scraping. ?? #Solution: Shut down and inspect lubrication and cooling systems; replace bushings if necessary. ?? #Abnormal #Vibration ?? #Cause: Loose anchor bolts, misalignment, or bearing damage. ?? #Solution: Tighten bolts, realign, and replace damaged bearings. ?? #Oil #Leakage ??#Cause: Aging or damaged seals. ?? #Solution: Replace seals and improve sealing design (e.g., labyrinth seals). Through proper selection, precise installation, real-time monitoring, and regular maintenance, the reliability of the bearing housing can be significantly improved, extending the service life of the #rotary #kiln.?If you have specific questions or need to purchase, we are here to provide free of cost consultation in association with our foreign principals. Askari Cement Limited Wah Bestway Cement Limited Cherat Cement Company Limited Fauji Cement Company Limited Official Fecto Cement Limited DG Khan Cement Company Limited Lucky Cement Limited