You're facing multiple machinery issues in a busy workshop. How can you minimize downtime effectively?
When machinery issues strike, swift and strategic action is necessary to keep your workshop running smoothly. Here's how to tackle the challenge:
- Implement a maintenance schedule to prevent unexpected breakdowns .
- Train staff on basic troubleshooting to quickly address minor issues.
- Keep a stock of essential spare parts for fast replacements.
What strategies have you found effective for minimizing downtime due to machinery issues?
You're facing multiple machinery issues in a busy workshop. How can you minimize downtime effectively?
When machinery issues strike, swift and strategic action is necessary to keep your workshop running smoothly. Here's how to tackle the challenge:
- Implement a maintenance schedule to prevent unexpected breakdowns .
- Train staff on basic troubleshooting to quickly address minor issues.
- Keep a stock of essential spare parts for fast replacements.
What strategies have you found effective for minimizing downtime due to machinery issues?
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La maintenance préventive et/ou prédictive aura une utilité, mais la formation des techniciens et des opérateurs le sera d'autant plus. Les opérateurs pour l'oreille, les bruits de la machine, et les techniciens pour l'efficacité. Mais en plus, il faut avoir les bonnes pièces en stock. C'est à dire, par exemple, pas seulement un plaque de chauffe pour une conditionneuse, mais l'ensemble complet de chauffe du film. Remplacement de la plaque sur place, 3 heures. Remplacement de l'ensemble déjà prémonté, 20 min. Nous avons mis cela en place, et nous estimons une économie de 100'000 chf annuellement. La mise en place de la formation technique des opérateurs aura aussi un r?le économique, tant sur le salaire que sur la vitesse de dépannage.
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Mantenha um cronograma de manuten??o preventiva. Isso ajuda a evitar surpresas e a identificar problemas antes que eles causem falhas maiores. Treine a equipe para resolver problemas básicos de maquinário rapidamente, permitindo que pequenos defeitos sejam corrigidos de imediato. Outra dica prática é manter um estoque de pe?as essenciais, como correias e fusíveis, para que reparos rápidos possam ser feitos sem demora. Essas a??es simples e práticas mantêm a oficina operando de forma mais eficiente e com menos interrup??es.
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One thing I've found helpful is to inspect thoroughly twice a day so that no issues are a surprise to me and following a well scheduled maintenance plan. Along with keeping critical spares and tools accessible.
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In most situations, the issues that arise with machinery tend to revolve around poor maintenance or lack of proper training for the individuals operating it. That should always be the number one step. It may slow down work at the start of someone’s hiring process, but it will save greatly in repairs and man hours (be it re-teaching or idle workers) in the long run.
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No final todas estratégias se interagem. Um bom planejamento e estoque adequado ajuda, mas sem m?o de obra adequada n?o resolve. E bons profissionais para resolver as avarias na máquina, mas sem planejamento e pe?as de reposi??o é ineficaz. Ent?o, dito isso, é a jun??o de boas a??es que se tem uma manuten??o de excelência!
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