You need to monitor production output. What tools can help you do it best?

La producción será exitosa siempre que en tiempo real se tenga información de lo que se está produciendo, como se está produciendo y especialmente si dicha producción está cumpliendo con los parámetros de rendimiento esperados. Jamás se debe exponer la calidad o poner en duda los atributos por demostrar en las mediciones que hay crecimiento productivo.

In my experience its a case of starting with the basics. Implement a white board or paper system at various parts of the process. The system should have 2-4 hourly production targets, recording the actuals and the reasons why they were not met. Ensure accountability is in place for resolving the top five reasons ensuring operator and maintenance teams inputs. Implement process control plans for each process area ensuring they are directly related to the quality attributes of the product you are making. Always go back to the process control plans when you have a quality issue and assess the gaps. The vision should be no quality inspection only process control.

Tarefa difícil. Exige muita disciplina, exemplo e consistência. Dados confiáveis acontecem no piso! Precisam de valida??o. Go to see. Veja com seus próprios olhos. Gest?o da rotina e apontamento hora a hora dos motivos dos desvios s?o fundamentais. Precisam ser tratados, reconhecidos e finalizados. Li??es aprendidas devem ser pensadas e a melhoria contínua implantada. Lembrem-se, quem conhece o processo s?o os executores. Envolvem-os. Seja disciplinado e n?o desista. #Avante.

Over the last 15 years , I have seen the landscape of manufacturing operations has been transformed by the synergy of various tools and the collaboration among diverse professionals. This dynamic interplay involves the utilization of ERP, MES, DCS, and intuitive dashboards, each playing a pivotal role in optimizing production processes. ERP empower business personnel to strategically plan production. Meanwhile, MES acts as the nerve centre, seamlessly gathering real-time data from DCS on the plant floor and integrating it with the overarching ERP. Whether it's monitoring key performance indicators, tracking production metrics, or identifying potential bottlenecks, the dashboards empower users to drive continuous improvement initiatives.

O que sempre questiono em minhas gest?es é quais a??es mapeamos através dos KPI's. O indicador indica, mas n?o resolve. é necessário agir com metodologias para estudar as principais falhas.

No se trata de cuanta información tengas. Se trata de lo que haces con ella. Si no sabes interpretar lo que los números te dicen, lo que las gráficas te dicen, lo que las tendencias te dicen, lo que los comportamientos te dicen, estamos en grandes problemas.

??Embrace data analysis as the alchemist's cauldron, where raw information transmutes into golden insights. ??Let algorithms be your skilled artisans, shaping the mundane into strategic revelations. ? Witness trends unfurl like mystic scrolls, decoding the language of productivity. ?? As the designer of efficiency, mold the findings into blueprints for optimized production. ??Employ statistical sorcery to unveil patterns, foresee bottlenecks, and sculpt a manufacturing symphony. ??In this mystical realm of data, your expertise as an industrial sorcerer crafts harmony from the chaotic notes of production metrics.

Data analysis holds key for improvement planning In manufacturing sector proper data analysis can do wonders. Continuous improvement is key and better data analysis creates basis for it. There are many analytical tools available like Power Bi to analyse and to create dashboards. Systamatic representation of data can initiate many crucial actions and excellent results

Data analysis is quite important in monitoring production. here are ways in which data analysis can be employed for effective production monitoring. Performance Metrics Analysis: Utilize data analysis to monitor key performance indicators (KPIs) such as production yield, cycle time, throughput, and overall equipment effectiveness (OEE). Analyzing these metrics can help identify bottlenecks, inefficiencies, and areas for improvement. Root Cause Analysis: When issues or defects arise in the production process, data analysis can be used to perform root cause analysis. By examining data related to the production environment, materials, and equipment, you can pinpoint the underlying causes of problems and implement corrective actions.

Vivemos a era da gera??o massiva de dados e às vezes n?o damos aten??o sobre o que fazer com eles. é de suma importancia entender o que se quer buscar com os dados e utilizar as melhores ferramentas disponíveis, como softwares de análises estatísticas, algoritmos e quem sabe algo já com IA.

??Picture data communication as a vibrant tapestry, weaving threads of information seamlessly through the loom of your manufacturing domain. ??Let each data point be a color, blending into a coherent pattern of insights. ??Embrace visualizations as your skilled artisans, crafting a narrative mural that tells the tale of production efficiency. ??Transmit these visual stories to your team, translating the language of data into a shared masterpiece. ??As an industrial maestro, orchestrate the symphony of information flow, harmonizing the intricate dance between machines and meaning. ???Let your data communication be the fluent language of operational brilliance.

Comunicar significa fazer a outra parte entender a informa??o que você está passando. Sendo assim precisa conhecer o público alvo, sua capacidade de absor??o e tra?ar um plano de como mostrar os resultados das análises, via monitores, placas, folders, instru??es, etc. Usando técnicas de cores e comunica??o assertiva.

A3 problem solving chart is one of the way to present data based on current data and show what expected (Target Goal or KPI). Face to face meeting can be used to communicate data to all stakeholders including employees as they need to clearly understand to support in reaching the goal. Changes must also be highlighted.

La información obtenida debe ser revisada con el core team y el equipo gerencial para mostrar las tendencias del proceso y definir los planes de acción requeridos, esto puede ser usando un PDCA.

Use different excel charts for data compilation followed by communication either via mail or through a townhall meeting. Keeping in mind the SQDC Approach as metrics.

??Envision data integration as the brilliant choreographer orchestrating a ballet of information across the stages of your manufacturing realm. ?? Let each system be a graceful dancer, seamlessly synchronized to perform a flawless routine. ??Unify disparate data sources, allowing them to waltz in perfect harmony, creating a cohesive narrative. ??Embrace interoperability as the language that unites these dancers, ensuring a symphony of efficiency. ??Be the director, weaving a tale of seamless collaboration, where data moves with the elegance of a synchronized masterpiece. ??In this ballet of integration, every move contributes to the grace of optimal production monitoring.

Using ERP based tools will help in extensive data integration there by acting as a bridge between raw and system generated data .

Os dados integrados geram eficiência, automatiza??o na tomada de decis?o e evitam perdas. Para integrar o melhor ainda s?o os ERPs em conjunto com dispositivos conectados à nuvem, para que as informa??es se integrem em tempo real.

??Picture data security as the impenetrable fortress guarding your manufacturing kingdom. ???Erect a virtual moat of encryption, shielding sensitive information like an impervious shield. ?? Fortify firewalls as vigilant sentinels, tirelessly patrolling the digital walls for any intrusion. ??Instill multi-factor authentication as the secret code, allowing only trusted allies to access the production realm. ??Embrace regular security audits, a vigilant dragon, breathing fire upon vulnerabilities. ??Let data integrity be the sacred oath, ensuring that every bit and byte is trustworthy. ??In this secure fortress, your production output becomes an impervious treasure, protected from the shadows of cyber threats.

Cyber security é vital, faz parte até da continuidade de um negócio, evitando ruptura. Precisa ter políticas claras de seguran?a como firewalls, servidores em rede DMZ, proibi??o de dispositivos suspeitos serem plugados na rede.

??Mastering data optimization for monitoring production is akin to conducting a symphony of efficiency. ??Harmonize datasets, orchestrating them like a well-coordinated ensemble, ensuring seamless collaboration. ??Fine-tune the variables as if adjusting instruments, striking the perfect balance for optimal performance. ??Embrace predictive analytics, navigating the data symphony with foresight, anticipating each crescendo and diminuendo. Employ algorithms as your virtuoso players, transforming raw data into a refined composition. Constantly refine your score, conducting the data orchestra toward a harmonious production crescendo. ??In the realm of manufacturing, data optimization is the conductor's baton, directing a flawless performance.

To monitor production output effectively, use tools like spreadsheets for daily records and hourly/daily trend charts to monitor progress for immediately corretive acions for the lags. Barcoding systems for real time product movement tracking, enhancing accuracy & control and minimize WIP's. Visual management boards display key metrics on the production shop floor. Conduct daily scheduled stand-up meetings for target discussions with floor supervisor and Operators. Utilize performance dashboards with clear KPIs. Integrate quality inspection checks and invest in employee awarness and training programs for enhanced efficiеncy aling with productivity.

??In overseeing kitchen cabinet production, we employed cutting-edge tools to monitor output efficiently. ??Implementing Manufacturing Execution Systems (MES) provided real-time insights into production metrics, allowing for immediate performance assessments. Utilizing Key Performance Indicators (KPIs) and customized dashboards enabled us to track production efficiency, identify bottlenecks, and optimize workflows. Additionally, RFID technology streamlined inventory management, reducing errors and ensuring seamless production flow. ?Regular team huddles and communication channels facilitated continuous improvement.

Overall Equipment Effectiveness (OEE) is one among best tool to monitor the production output. This tool helps to provide the 360 degree approach to track the bottlenecks associated with it. Availability loss alerts on the requirements of skilled personnel & other resources. Performance loss alerts on machine or tool maintenance. Quality loss alerts on rejections due to common causes and assignable causes.

Effective production monitoring tools include Manufacturing Execution Systems (MES), SCADA systems, Enterprise Resource Planning (ERP) software, Quality Management Systems (QMS), data analytics tools, KPI dashboards, barcode/RFID systems, and real-time monitoring sensors. These tools enable real-time visibility into production processes, ensure regulatory compliance, optimize resource utilization, and facilitate data-driven decision-making to maintain high-quality standards and operational efficiency.

O uso de planilhas bem elaboradas, sensores com gráficos de tendências para vibra??o de processo e temperatura entre outras formas simples para obten??o dos dados podem e devem ser utilizadas. Baixo custo e alto retorno financeiro para a empresa.