What are the most important air compressor basics for employee training?

2 Air compressor components

Air compressors have several components that perform different functions, such as the compressor unit which generates compressed air, the receiver tank which stores the air and stabilizes the pressure and flow, the air filter which removes dust, dirt, and moisture from the intake air, the pressure switch which controls the start and stop of the compressor based on pressure level in the tank, the pressure gauge which indicates pressure level in the tank and outlet, the safety valve which releases excess pressure in the tank to prevent explosion or rupture, the drain valve which drains condensate from tank to prevent corrosion and rust, the regulator which adjusts outlet pressure to match requirements of tools, the lubricator which adds oil to compressed air to lubricate tools and extend their life, and hoses, couplings, and fittings which connect compressor to tools and distribute compressed air.

3 Air compressor maintenance

Regular maintenance of your air compressor is essential to ensure its optimal performance, safety, and longevity. You should check and change the oil level and quality according to the manufacturer's recommendations. Additionally, you should clean or replace the air filter to prevent clogging and reduced efficiency. You should also inspect and tighten the belts, bolts, and screws of the compressor unit to prevent vibration and wear. It is also important to drain the condensate from the tank daily or use an automatic drain system to prevent corrosion and rust. Moreover, you should test the safety valve and the pressure switch periodically to ensure they function properly and prevent overpressure or underpressure. Finally, clean and inspect the hoses, couplings, and fittings for leaks, cracks, or damage and replace them if necessary.

4 Air compressor safety

It is important to handle air compressors with care and caution. When using or working near the compressor and the tools, you should wear protective equipment such as goggles, gloves, earplugs, and shoes. Additionally, follow the manufacturer's instructions and guidelines for the compressor and the tools, and do not exceed their rated pressure, capacity, or speed. Make sure to use correct hoses, couplings, and fittings for the compressor and the tools that are securely attached and compatible. Never point the compressed air or the tools at yourself or others and avoid contact with hot or moving parts of the compressor and tools. Avoid using the compressor in wet, dusty, or flammable environments as well as keeping it away from sources of heat, sparks, or flames. Finally, always disconnect the power supply and release the pressure before servicing or repairing the compressor or tools.

5 Air compressor troubleshooting

Sometimes, your air compressor may experience problems or malfunctions that affect its performance or operation. Common issues include the compressor not starting or stopping suddenly, running without building up pressure, and producing excessive noise or vibration. Possible causes and solutions include a faulty power supply, a tripped circuit breaker, a blown fuse, a defective pressure switch, a low oil level, a leak in the tank, hoses, couplings, or fittings, a dirty or clogged air filter, a worn or damaged valve, a loose belt, a loose or misaligned belt, a loose or broken bolt or screw, a damaged or unbalanced impeller, and a lack of lubrication. By learning and applying these air compressor basics, you can train your employees to use and maintain your air compressor safely and efficiently and avoid costly and hazardous accidents or breakdowns.