Pallet handling is a crucial aspect of warehouse operations, but it can also be a source of errors, injuries, and inefficiencies. If you want to avoid the most common mistakes made in pallet handling, you need to pay attention to these six areas:
Not all pallets are created equal. Some may be damaged, broken, or contaminated, which can compromise the safety and stability of your loads. You should always inspect your pallets before use and reject any that are unfit for purpose. You should also follow the best practices for pallet hygiene, such as cleaning, sanitizing, and storing them properly.
To ensure safe product transportation, read these common pallet packing mistakes to avoid. Product Overhang. There are many different ways to stack your products. ... Label Errors. Don't forget to label your shipments. ... Incorrect Sizing. ... Unsecured Products. ... Disorganized Stacking.
I have been amazed at the poor quality of some pallets (broken struts, missing feet & nails sticking out) that have had high value items placed on them. And then the customer is surprised that stock gets damaged!! Also, make sure the pallet can take the weight and is long enough that there is no overhang. Having the right pallet to put freight on is essential because it is so much more difficult (and time consuming) to correct a problem further down the supply chain.
use of incorrect size of pallet which will bring difficulties in stacking, Labelling signs-the Pallet should be labelled with signs on how the goods should be handled. overloading the pallet may led to damage of racks during handling, also choice of pallet should be considered for proper handling. use of proper equipment when handling the goods to avoid damage and accident, example use of gloves, also proper lifting of heavy goods by hand may led to back bone effect. Training for the staffs is very important.
One of the biggest mistakes is: Consider that the cardboard has the same resistence as the plastic, HUGE MISTAKE, always consider that the cardboard is not a material with a lot of durability, so what I told to the team is that never stack plastic above the cardboard and that if they are loading a trailer, please let the cardboard pallets until the tailto avoid any kind of damaged when the trailers is moving on the road.
Boa tarde!!! Realmente deve sim, fazer uma triagem desses paletes de acordo com sua armazenagem e produtos a serem armazenados, levando em considera??o que para cada material exige um tipo de plataforma, de preferência os de madeira.
How you load your pallets can make a big difference in how well they perform during transport and storage. You should always follow the manufacturer's guidelines for the maximum weight and height of your pallets, and distribute the load evenly across the surface. You should also avoid overhanging, stacking, or interlocking items that can create instability or damage. Use appropriate wrapping, strapping, or banding techniques to secure your loads and prevent them from shifting or falling.
Pallets can be loaded in many cases using compact and cost efficient collaborative robots . This way you at least make sure pallets are stacked the same way. Happy to help with automizing your palletizing process.
For warehouses that don't have automatic capability, it can be difficult compiling everything onto a pallet that holds multiple different types of product. Large warehouses for stores like Walmart and Dollar General will see this issue in their stores' final shelving process. You must be able to stack starting with a solid base of heavier items and progressively tightening the tower as you move up with anything you can make fit in small gaps. This may make it difficult to sort, but the unloading process is now safer for that store associate to complete.
Lifting pallets is one of the most common causes of injuries and accidents in warehouses. You should always use the right equipment and techniques for lifting pallets, such as forklifts, pallet jacks, or hoists. You should also follow the safety rules and regulations for operating and maintaining your equipment, and wear the proper protective gear. Never lift more than you can handle, and never lift pallets by hand or with your back.
Moving pallets from one place to another can also pose risks and challenges. You should always plan your routes and clear any obstacles or hazards before moving pallets. You should also communicate with other workers and use signals or signs to indicate your movements. You should also respect the speed limits and traffic rules in your warehouse, and avoid sudden stops or turns that can cause your pallets to tip over or collide with other objects.
I've found it's always best to bring along someone in high vis gear who can work as a sort of walking traffic cone. You both keep a safe but clae distance to each other so they can warn other employees of you moving through the warehouse and keep an eye out for anyone or anything that may end up in your way such as a person or forklift or damage to the floor you might not be able to see until it's too late or corners that are difficult to navigate
Storing pallets is another important aspect of pallet handling that can affect your warehouse efficiency and safety. You should always use the appropriate storage systems and methods for your pallets, such as racks, shelves, or floor stacking. You should also follow the best practices for pallet placement and orientation, such as aligning them with the beams, spacing them evenly, and facing them outward. You should also monitor and control the temperature, humidity, and ventilation in your storage areas to prevent damage or deterioration of your pallets and products.
When dealing with dangerous goods you need to ensure your are following the relevant H&S legislation. Basic rules include not putting liquids high up in racking, don't store flammable liquids by fire exits and don't store fireworks next to Ammonium Nitrate
Finally, disposing of pallets is a part of pallet handling that you should not neglect. You should always dispose of your pallets in a responsible and environmentally friendly way, such as recycling, reusing, or repairing them. You should also follow the local regulations and standards for pallet disposal, and avoid dumping or burning them. You should also keep track of your pallet inventory and usage, and optimize your pallet management to reduce waste and costs.