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Last updated on 2024年4月26日

What are the best practices for using pallet jacks and hand trucks?

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Pallet jacks and hand trucks are common tools for moving materials in manufacturing operations. They can help reduce physical strain, increase efficiency, and prevent injuries. However, they also pose some risks if not used properly. In this article, you will learn the best practices for using pallet jacks and hand trucks safely and effectively.

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Select the appropriate tool:

Before moving any load, ensure you're using the right equipment. Pallet jacks are great for large pallets, while hand trucks suit smaller loads. This step prevents strain and increases safety.
Observe load limits:

Always check the data plate on your pallet jack for its maximum load capacity. If the weight is too much for one person to handle safely, even within limits, seek an alternative method to move the load. Stay safe by knowing your limits.

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1 Choose the right tool

Before you start moving any load, you need to choose the right tool for the job. Pallet jacks are designed to lift and transport pallets or skids of materials. They can be manual or electric, and they have forks that slide under the pallet. Hand trucks are designed to move smaller or irregular loads. They have a platform and two wheels, and they require you to tilt the load and balance it on the wheels. Depending on the size, weight, and shape of the load, you may need to use one or the other tool. Always check the load capacity and condition of the tool before using it.

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Bell Tom

Chief Operating Officer Electrolux APACMEA
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Don’t use them in the first place is the best practice. Better to load a specific agv offline and auto deliver to the point of use at the required height. Gone are the days of people dragging around pallets or steering electric ones. Too inefficient and non productive.

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Taylor Thomas

Test Engineer | Blue Origin | Safety, One Ferocious Step At A Time
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Pallet jacks are not all equal. Each model has their own data plate to reference for load capacity. Never exceed this rated capacity, but also never exceed your own capacity to move the load. If the load is too heavy to move by one person, even if it meets the load capacity of the tool, then an alternate method of transportation should be selected.

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Stuart Alderson

35 years of work experience, excellent working ethics and pleasant personality
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For 5 hours per night 4 times a week I have to pull/push pallets around with this horrible tool, its a fight to gain access to a pallet truck that is in good condition, with no intentions to minimise the use of this tool by management and restrictions by a WES warehouse system all this work duties will do to a person is destroy the structure of there body slowly day by day, the problem is totally on the management who demands more productivity in these stressful work environment days, the only TIP I would recommend anyone who has to use one of these devil devices is not to under estimate the weight load your pulling bearing in mind your pulling the device and the pallet and the contents of the load they all add up in weight

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Cory Petersmith

Utility at Cargill
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They work great for delivery drivers. Cant really throw a forklift into the back of your trailer for convenience store stops or bars for that matter. They have a time and a place. We had walkie riders, pallet Jack's you could ride on when picking orders was much better than having to climb on and off a forklift to move your load a couple feet to the next product you had to pick.

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Mark Gaffey

Open to new opportunities
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Remember to only use equipment that you are authorized to use. You have to be trained and certified by the company you work at to operate any powered industrial truck.

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2 Inspect the load and the path

Before you lift or move any load, you need to inspect it and the path you will follow. Look for any signs of damage, instability, or spillage on the load. Make sure the load is well secured and balanced on the pallet or hand truck. Avoid overloading or stacking the load too high. Also, check the path for any obstacles, hazards, or changes in level. Clear the way of any debris, cords, or liquids. Plan your route and avoid any sharp turns, ramps, or narrow spaces.

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Taylor Thomas

Test Engineer | Blue Origin | Safety, One Ferocious Step At A Time
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Sudden stops due to hazards and debris can cause loads to become unstable, possibly falling to the floor or on top of a person. Always move slowly and pay attention to the path in front of the load.

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3 Lift and move the load safely

To lift and move the load safely, you need to follow some ergonomic and operational guidelines. For pallet jacks, position the forks under the pallet and pump the handle to raise the load. Make sure the load is stable and not dragging on the floor. For hand trucks, tilt the load and slide the platform under it. Lift the load by pushing down on the handle and using your legs. Do not use your back or twist your body. For both tools, keep the load in front of you and maintain a clear view of the path. Push rather than pull the load, and use both hands to steer. Move at a moderate speed and watch out for other people or vehicles.

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Taylor Thomas

Test Engineer | Blue Origin | Safety, One Ferocious Step At A Time
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Generally, pallet jacks should only be used to move palletized goods on flat, smooth concrete surfaces. When moving goods up or down ramped surfaces, a pallet jack can instantly become a runaway safety hazard. For ramped surfaces, a powered lift truck should be used.

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4 Lower and unload the load carefully

When you reach your destination, you need to lower and unload the load carefully. For pallet jacks, lower the load by releasing the handle slowly. Make sure the load is resting on the floor and not on the forks. For hand trucks, lower the load by lifting the handle and using your legs. Do not drop the load or let it slide off the platform. For both tools, unload the load in a safe and orderly manner. Do not leave the load blocking any aisles, doors, or exits. Return the tool to its designated storage area and report any issues or damages.

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Peter Tancsik

Entrepreneur
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Pallet jacks and hand trucks are useful tools for moving heavy loads. To use them safely, follow these tips: - Inspect the equipment before use and report any damage or defects. - Wear appropriate personal protective equipment, such as gloves, shoes and safety glasses. - Load the pallet jack or hand truck evenly and securely. Do not overload or stack items too high. - Push rather than pull the equipment whenever possible. Use both hands and keep your body behind the load. - Avoid sharp turns, slopes and uneven surfaces. Slow down at corners and watch out for obstacles and people. - Park the equipment in a designated area when not in use. Lower the forks or platform and engage the brakes if available.

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5 Follow the safety rules and regulations

Using pallet jacks and hand trucks can make your material handling tasks easier and safer, but you must use them correctly and responsibly. Appropriate personal protective equipment, such as gloves, shoes, and eyewear, should be worn. Additionally, the tool should not be used for any other purpose than moving materials, and its load capacity and speed limit should not be exceeded. Furthermore, it is important to not operate the tool under the influence of alcohol, drugs, or fatigue. Additionally, the tool should not be left unattended or in a hazardous position, nor modified or repaired without authorization or training. Lastly, any accidents, injuries, or near misses should be reported to your supervisor. Following these best practices can help you improve your productivity, quality, and safety in manufacturing operations.

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6 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?

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What are the best practices for using pallet jacks and hand trucks?

1

2

3

4

5

6

1 Choose the right tool

2 Inspect the load and the path

3 Lift and move the load safely

4 Lower and unload the load carefully

5 Follow the safety rules and regulations

6 Here’s what else to consider

Manufacturing Operations

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What are the best practices for using pallet jacks and hand trucks?

1

2

3

4

5

6

1 Choose the right tool

2 Inspect the load and the path

3 Lift and move the load safely

4 Lower and unload the load carefully

5 Follow the safety rules and regulations

6 Here’s what else to consider

Manufacturing Operations

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