As a plant operator, you are responsible for keeping your equipment in good working condition. However, sometimes you may encounter problems that are beyond your expertise or resources. How do you know when it's time to call in a specialist for equipment maintenance? In this article, we will discuss some signs and factors that can help you make this decision.
One of the most obvious signs that you need a specialist is when your equipment performance is declining. This could mean that your equipment is producing lower quality, lower quantity, or higher waste products. It could also mean that your equipment is consuming more energy, water, or materials than usual. These indicators suggest that there is something wrong with your equipment that needs to be fixed as soon as possible.
Seu colaborador ou prestador de manuten??o tem que ter experiência, uma percep??o apurada,sendo capaz de identificar a falha ,saber sugerir programa??o de manuten??o preventiva e melhorias no equipamento .
primeiro o mais importante, deve-se fazer uma boa preventiva. quando o equipamento quebra uma boa corretiva. mas o importante e a preventiva para evitar a corretiva, o bom manutentor usa um elemento chave que se chama preven??o
Qualified Equipment Operator atKenya airways and both military and civilian airport
Yes when it's not functioning properly or multifunction.As equipment operator specialist you should understand and listen to your equipment each and every time you operat
Another sign that you need a specialist is when your equipment is making unusual noises or vibrations. These could be caused by worn-out parts, loose connections, misalignment, or other mechanical issues. These noises or vibrations can affect your equipment's efficiency, reliability, and safety. They can also damage your equipment further if left unchecked. Therefore, you should not ignore them and seek professional help.
In my experience, bringing in an expert can decrease overall work hours and strain on the project. For example, if an adequate maintenance specialist looks for a cause to an unknown vibration, it may take him several hours. However, a specialist may be able to tell exactly which part is failing or reacting to a factor like low lubrication, and be able to diagnose in a fraction of the time with the adequate knowledge of the parts in conjunction with each other.
Realizar a manuten??o preventiva assim que possível antes que o problema fique mais grave. Ao identificar a falha, devem fazer a análise de falha, a fim de entender quais s?o as principais causas e evitar que novos problemas aconte?am.
A third sign that you need a specialist is when your equipment is showing error codes or warnings. These are messages that your equipment's sensors, controllers, or software generate to alert you of a problem. They could indicate that your equipment is overheating, overloading, leaking, or malfunctioning. Depending on the severity of the problem, you may need to shut down your equipment immediately and call a specialist to diagnose and repair it.
One of the factors that can influence your decision to call a specialist is the availability of in-house expertise and resources. If you have trained and experienced staff who can handle the problem, you may not need to hire a specialist. However, if you lack the skills, tools, or spare parts to fix the problem, you may need to outsource the maintenance. You should also consider the time and cost of doing the maintenance yourself versus hiring a specialist.
Another factor that can influence your decision to call a specialist is the complexity and frequency of the problem. If the problem is simple and rare, you may be able to solve it with some basic troubleshooting and problem-solving techniques. However, if the problem is complex and frequent, you may need a specialist who has more knowledge and experience with your equipment. You should also consider the risk and impact of the problem on your plant's operations and safety.
A final factor that can influence your decision to call a specialist is the warranty and service contract terms of your equipment. If your equipment is still under warranty or covered by a service contract, you may be able to get free or discounted maintenance from the manufacturer or supplier. However, if your equipment is out of warranty or not covered by a service contract, you may have to pay for the maintenance yourself. You should also check the terms and conditions of your warranty or service contract to avoid voiding them or violating them.
Adhering to the guidelines are very important. I’ve seen situations where this can receive manufacture support even past warranty
When it's time for a maintenance specialist? Experience matters. They spot issues early, suggest preventive maintenance, and enhance equipment. Specialists save time too. A quick diagnosis prevents major failures. Proactive maintenance avoids costly downtime. Remember, prevention is better than cure!
Persistent failures of parts and substantial drop in performance or efficiency. Equipment specialist sy h as OEM representative can bring a new approach to solving these problems.
Regular maintenance keeps things running smoothly, but watch out for red flags like strange noises or decreased performance. When you spot these signs, it's time to call in specialists promptly to address issues before they escalate. Preventive action beats reactive fixes!
Every piece of equipment is designed to be serviced every amount of working hours, it’s noticeable when you see a piece of equipment starting to fail due to factory default and or is normal that the equipment fails due to amount of usage hours.
Acredito também ser útil: Simplesmente pelo tempo de uso do equipamento. Uma revis?o esporádica pode reduzir as chances de uma manuten??o corretiva.
Availability of equipment in breakdown time verses down time costs. Is what you are doing affordable in the long term for the business. This question is different per size of operation, age of equipment and skill set that is available.