How can you make maintenance activities more cost-effective in logistic support?

: Develop and implement preventive maintenance schedules based on equipment manufacturer recommendations and industry best practices. Regularly scheduled maintenance helps identify and address potential issues before they escalate into costly breakdowns or failures. Invest in predictive maintenance technologies, such as condition monitoring sensors, IoT-enabled devices, and predictive analytics software. These tools can help predict equipment failures, identify maintenance needs in real-time, and optimize maintenance schedules to minimize downtime and maximize asset reliability. : Maintain an optimized inventory of spare parts and components to support maintenance activities

Para Otimizar a manuten??o no Suporte temos que criar um Plano de Manuten??o- Corre??es Corretivas- Preventivas e Preventivas

Fa?a uma análise detalhada dos equipamentos e sistemas logísticos para identificar quais necessitam de manuten??o preventiva, preditiva ou corretiva. Priorize os equipamentos mais críticos e propensos a falhas, concentrando esfor?os onde s?o mais necessários para evitar paradas n?o programadas e reduzir custos associados a atrasos na logística.

ompreens?o Holística: Determine os objetivos específicos da avalia??o, como: Identificar áreas de ineficiência e oportunidades de otimiza??o. Avaliar os riscos e as falhas potenciais nos processos de manuten??o. Dimensionar os recursos de suporte logístico necessários. Definir prioridades e estratégias para otimiza??o. Etapa 2: Mapeamento Detalhado das Necessidades de Manuten??o: Análise Abrangente: Analise os seguintes aspectos para mapear as necessidades de manuten??o: Tipo de Tarefas: Identifique o tipo de tarefas de manuten??o necessárias, como: Manuten??o preventiva, preditiva e corretiva. Reparo, inspe??o, calibra??o e lubrifica??o. Manuten??o de rotina e especializada.

To make maintenance activities more cost-effective in logistic support, prioritize preventive maintenance over reactive repairs to avoid costly breakdowns and downtime. Implement a proactive maintenance schedule based on equipment usage, manufacturer recommendations, and historical data to identify and address issues before they escalate. Utilize predictive maintenance technologies such as sensors and data analytics to anticipate equipment failures and schedule maintenance activities accordingly, reducing the likelihood of unexpected breakdowns. Additionally, invest in training programs to ensure maintenance personnel are equipped with the skills and knowledge to perform tasks efficiently and effectively.

Preventive maintenance is the best approach given today’s technology and the significant cost of downtime in most companies with constrained capacity. For example, IOT devices like those used by Industrial Matrix - coupled with their learning software - allow monitoring predictable failures. Although the initial costs are higher, the reduction in downtime reduces costs, extends equipment life and maintains excellent customer service. Lastly, these approaches are the foundations of total quality management systems like ISO 9001 or the Malcolm Baldrige Award that have demonstrated improvements in all aspects of the supply chain.

Quando se fala de manuten??o, antecipar é a melhor forma de ser eficiente em custo. Primeiro porque a manuten??o preventiva sempre é mais barata que a corretiva. Segundo, o ativo fica menos tempo parado quando se está agindo antecipadamente. Portanto, utilizar uma estratégia onde se possa ajustar os ciclos de manuten??o e ter uma visibilidade rotativa dos ativos constantemente, ajuda a atuar muito mais de forma preventiva. As manuten??es corretivas sempre existir?o, porém ter planos de contingente para atuar quando elas aconte?am faz parte de uma estratégia para mitigar altos custos

Implement preventive maintenance and carry out regular maintenance schedules to prevent breakdowns and costly repairs. Make use of data analytics and predictive modeling to anticipate equipment failures and perform maintenance proactively. Optimize your inventory levels for spare parts to reduce excess stock while ensuring critical components are readily available. Delivery of needed machinery parts on time for repair project. Invest in training programs for maintenance staff to enhance their skills and efficiency, reducing downtime and labor costs. Collaborate with reliable suppliers for discounted pricing on parts and services, as well as faster response times. Utilize software systems to track equipment performance, & maintenance.

Selecting the appropriate maintenance strategy is crucial to ensuring the reliability, availability and efficiency of assets and logistics support systems.

Las medidas de prevención son la mejor herramienta para la manutención de cualquier mecanismo o maquinaría. Estamos dentro de la era en el avance de la tecnología y cada vez esta todo más automatizado. Prevenir una averia o localizarla cuanto antes ayuda a que la producción no decaiga o la repercusión sea mínima.

Etapa 1: Defini??o Clara dos Padr?es de Manuten??o: Baseado em Melhores Práticas: Selecione ou desenvolva normas de manuten??o que se baseiem em melhores práticas da indústria e atendam às suas necessidades específicas. Abrangência e Clareza: As normas devem abranger todos os aspectos das atividades de manuten??o, incluindo: Tarefas e procedimentos específicos para cada tipo de equipamento. Ferramentas, pe?as e materiais a serem utilizados. Especifica??es técnicas e requisitos de qualidade. Precau??es de seguran?a e medidas de prote??o ambiental. Documenta??o e registro de dados.

Implementing robust maintenance standards and procedures is essential to ensuring the effectiveness and safety of maintenance operations.

Optimizing maintenance and inventory resources is crucial to ensuring efficient and cost-effective operations, such as, Resource planning, Preventative maintenance, Inventory management, Supplier partnerships, Process improvement, Obsolescence management.

En este caso, creo que la mejor invención ha sido los sistemas de gestión de almacenes e inventarios, ya que en la actualidad al estar todo automatizado y digitalizado, las empresas saben que tienen en almacén casi al 100%, y asi reducir las roturas de stock.

Leveraging technology and innovation is an essential approach to optimizing maintenance activities, such as Artificial Intelligence, Robotics and Automation, Augmented and Virtual Reality, and Blockchain.

En el mundo de la logística, cada vez más, esta entrando la IA, hay que tener en cuenta, que esta herramienta nos tiene que facilitar el trabajo al 1000% no hay que pensar que va a quitar puestos de trabajo, sino que va aumentar la capacidad de las personas a realizar un trabajo con si ayuda.

Implement a robust inventory management system to optimize spare parts availability, reducing downtime and minimizing emergency procurement costs. Invest in employee training to enhance skills, fostering in-house expertise for routine maintenance tasks. Embrace data analytics to analyze historical maintenance data, identifying patterns and optimizing maintenance schedules. Additionally, explore partnerships with reliable suppliers for bulk purchases, negotiating favorable contracts to reduce procurement expenses. Adopting these strategies ensures efficient maintenance practices, lowering overall logistics support costs.