How can you find packaging automation systems that streamline your manufacturing operations?

Identify the specific areas of your packaging process that could benefit from automation. Consider factors such as production volume, product variety, packaging types, labor costs, and efficiency goals.

Antes de come?ar a automatizar e desperdi?ar com investimento, primeiro fa?a otimiza??o do processo existente para eliminar todo tipo de desperdício, melhorar a qualidade, para que na hora da análise da necessidade do investimento seja feito com a melhor situa??o atual. Pode ser que só com a melhoria do processo já atenda toda necessidade de entrega, qualidade do cliente. Caso n?o, ou se há uma demanda maior acima da capacidade de carga, ou nível de qualidade está a desejar com a tecnogia atual, (engenharia de processo) fa?a estudo comparativos de solu??es, com pesquisa de fornecedores e or?amentos, análise de layout e fluxo da fábrica, e busque solu??es com payback de 2anos, para reduzir os riscos em um mercado t?o VUCA.

?? Recently, our company embarked on a quest to enhance packaging efficiency. We began by identifying key requirements and objectives for automation, such as reducing packaging time and minimizing material waste. ?? Leveraging industry conferences and trade shows, we explored a variety of packaging automation solutions and engaged with vendors to gain insights into their capabilities and suitability for our needs. ?? Consulting with industry peers and seeking recommendations allowed us to gather firsthand experiences and feedback on different automation systems, helping us make informed decisions.

Packaging automation is a very broad concept. It can be tape & reel automated packaging for electronics for instance, where the the packaging itself has certain precision requirements in order to meet downstream process' requirements, whereas finished-good packaging would observe different criteria and precision has mostly an internal purpose. Automation requirements and implementation strategy wouldn't be the same.

To find packaging automation systems for streamlined manufacturing operations, start by assessing your specific needs and production requirements. Research reputable suppliers or manufacturers of automation equipment online or through industry networks. Look for systems that offer features like high-speed packaging, flexibility to accommodate various product sizes and types, easy integration with existing equipment, and reliable performance. Consider factors such as cost-effectiveness, scalability, and customer support. Additionally, attending trade shows or consulting with industry experts can provide valuable insights into the latest technology trends and best practices in packaging?automation.

To find packaging automation systems that streamline manufacturing operations, start by researching options thoroughly. Look for systems that offer flexibility, scalability, and integration with existing processes. Utilize industry-specific forums, trade publications, and online reviews for insights. Attend trade shows and webinars to see the latest technologies in action. Consult with vendors to understand their offerings and request demonstrations. Evaluate systems based on efficiency gains, cost savings, and ease of use. Prioritize solutions with robust customer support and service agreements to ensure long-term success and minimal downtime.

Depois de identificar seus requisitos, é hora de pesquisar os diferentes tipos de sistemas de automa??o de embalagens disponíveis. Procure sistemas que n?o apenas atendam aos seus volumes de produ??o atuais, mas também tenham a flexibilidade de aumentar a escala à medida que sua empresa cresce. Avalie diferentes tecnologias, como bra?os robóticos para posicionamento preciso ou veículos guiados automatizados para transporte de materiais. Considere a confiabilidade e a facilidade de manuten??o desses sistemas, pois o tempo de inatividade pode ser dispendioso. Ao fazer uma pesquisa completa, você pode restringir as op??es que melhor se encaixam em seus objetivos operacionais.

é importante verificar quest?es de facilidade para mudan?as físicas de rob?s ou afins. Pois a estratégia da empresa pode mudar com o tempo e consequentemente o local onde o rob? estiver instalado pode sofrer mudan?as de layout. Pensando dessa forma pode-se obter ganhos em velocidade, agilidade e principalmente na flexibilidade de adaptar o seu equipamento conforme as estratégias e planos da empresa v?o evoluindo ao longo do tempo.

The chosen option is to be compatible with your operational strategy. The chosen technological solution should be in line and compatible with other automation solutions you have already implemented or you plan to implement. The chosen solution must ensure the savings you are planning.

Automation and continuous improvement go well together. However ROI and payback based on your industry and competition should be considered carefully. Not all solutions really are as good as they might appear. Before investing make your math and stick to it.

O custo é um fator crítico ao investir em automa??o de embalagens. Além do pre?o de compra inicial, considere o custo total de propriedade, que inclui manuten??o, reparos e possíveis atualiza??es. Compare os custos com o retorno antecipado do investimento (ROI) e ganhos de produtividade. é importante encontrar um equilíbrio entre acessibilidade e qualidade; Investir em um sistema um pouco mais caro, mais confiável e eficiente pode economizar dinheiro a longo prazo.

Cost is a critical factor in any sector, including packaging. When evaluating, it's essential to consider both the initial setup costs and running costs. From previous experience in packaging, it is evident that running costs can be substantial. This is because packaging automation solutions still often involves significant manpower. These solutions typically aim to enhance efficiency rather than completely eliminate human labor. As a result, labor costs remain a considerable part of the overall expenses.To optimize, it is crucial to find a balance between investment and return. This requires a careful analysis to ensure that the initial investment in packaging solutions leads to a sustainable and cost effective operation over time.

While cost is a crucial factor in investing in packaging automation, it’s equally important to consider the system's impact on workforce dynamics. Automation can enhance productivity, but it also necessitates reskilling and upskilling employees to manage and maintain new technologies. Evaluate how automation will change job roles and responsibilities, and invest in training programs to support your team through the transition. By focusing on both financial and human factors, you can ensure a smoother integration of automation and maintain employee morale and productivity.

Concordo, as empresas tem a tendência de comprar o barato, faz cálculo de payback somente pelo valor do equipamento, mas sem pe?a de reposi??o, sem suporte, sem resistência e qualidade do equipamento, esquecem dos custos de adapta??o a NR12, e além do custo alto de manuten??o que foi citado, tem o custo de linha de produ??o parada, onde além de cessar o faturamento, ocasiona falha de entrega ao cliente, e com isso, a perda de credibilidade com seu cliente e possível perda dele.

El costo del proyecto es muy importante y debe ajustarse muy bien a los criterios de la empresa, payback, TIR, VAN etc que darán viabilidad económica, se pueden estimar costos de mantencion, repuestos etc. Pero un factor no menor y de largo plazo es el costo de operación a nivel de operarios, porque por muy bien automatizado que sea el proyecto, tendrá que haber personal calificado que lo pueda operar, personal técnico que lo pueda reparar en caso de falla, este puede ser subcontratado o bien incluirlo dentro de la dotación, dependera de la criticidad del proceso y backup disponibles en caso de fallas. En todos los casos se debe considerar el costo adicional de tener o subcontratar personal con mucho mayor calificación.

Usualmente los proveedores también son facilitadores, es decir tienen un nivel de conocimiento que nos pueden ayudar a elegir la mejor opción, una buena idea es además de evaluar costos también evaluar el nivel de soporte que nos van a entregar en una post compra, además de solicitarles una visita para poder tener varias opciones, siempre es importante visualizar las recomendaciones de al menos 3-4 proveedores para tomar una desición

Packaging and automation can be a tricky system to get correct. One place to start is with your current packaging vendor who is supplying you now. This can be a double edge sword, since this might cause them to lose business or a benefit if they have an automation side or partner with an automation company. The benefit for you is your vendor already knows what type of packaging you are buying. Will help with some of your ROI calculations and should have insight of additional possible automation options. The vendor is a place to start; you will still need to find additional sources to quote which can be done through internet sources or local to your area an manufacturing association like SME (Society of Manufacturing Engineers)

While selecting the right automation system is crucial, it’s also essential to consider the system’s adaptability to future technological advancements. Technology in packaging automation evolves rapidly, so choose a system that can integrate with emerging technologies and industry standards. Ensure that the system can be updated with software advancements and is compatible with new hardware developments. This forward-thinking approach will help your investment remain viable and competitive in the long run, allowing your operations to keep pace with technological progress and market demands.

Concordo, verificar o pós venda do fornecedor é muito importante, e acrescento a disponibilidade de pe?as pelo fornecedor para manuten??o rápida, evitando a parada da produ??o, do faturamento e da entrega. E, n?o adianta fazer contrato e n?o verificar se realmente o fornecedor tem capacida de pós venda, é importante averiguar visitando o fornecedor para ver a gest?o do estoque no guemba, checando com outros clientes.

Having a good vendor for packaging automation solutions offers several benefits: 1. You will always have the benefit of having High quality equipment that works reliably. 2. Having the best technical support and maintenance when needed. 3. Expertise to improve your packaging process. These benefits lead to more efficient operations, less downtime, and cost savings, making your business more productive and competitive.

Excelente ponto! A integra??o de um novo sistema de automa??o requer um planejamento meticuloso para garantir uma transi??o suave. Considerar a interface com o equipamento existente, o treinamento da equipe e o impacto no cronograma de produ??o s?o passos essenciais para minimizar interrup??es e maximizar a eficiência durante o processo de implementa??o.

A integra??o de um novo sistema de automa??o de embalagens em suas opera??es existentes requer um planejamento cuidadoso. Considere como o sistema fará a interface com seu equipamento atual e se quaisquer modifica??es s?o necessárias. Planeje o treinamento da equipe para garantir que sua equipe esteja preparada para operar e manter o novo sistema de forma eficaz. Além disso, pense em como a integra??o afetará seu cronograma de produ??o e planeje de acordo para minimizar o tempo de inatividade.

In addition to careful planning for integration, it's important to evaluate the environmental impact of your new packaging automation system. Assess the system’s energy efficiency, waste generation, and overall sustainability. Look for solutions that reduce energy consumption and support eco-friendly packaging materials. By prioritizing environmentally responsible technologies, you not only contribute to sustainability goals but may also benefit from cost savings through reduced energy use and waste management. This perspective ensures that your investment supports both operational efficiency and environmental stewardship.

In my opinion, integrating a new packaging automation system into existing operations is a strategic move that requires thorough planning and execution for any organisation. One should first start with evaluating compatibility with their current equipment, which is crucial to avoid unforeseen issues and additional costs. Moreover, careful scheduling of the changes is also vital to minimize production downtime and ensure a seamless transition of processes.

Some things also like you must think of the cost of the changes u gonna made and how long it's going to take to get the production schedule in progress

Monitoring the results of a packaging automation system is crucial to ensure its effectiveness and maximize ROI. By tracking key metrics like throughput, waste reduction, and uptime, businesses can gauge the system's impact on their operations. Regular monitoring allows for timely adjustments to optimize performance and address any issues that may arise. Continuous improvement is key to realizing the full potential of packaging automation and driving operational efficiency.

Having a clear goal is crucial, but it's equally important to have precise metrics to measure results toward that goal. Key Performance Indicators are essential in determining the success or failure of any project. For example, if you're working on quality improvement, measuring only operation time might not be sufficient, as these two aspects can be related but are not directly correlated. Therefore, it is vital to establish clear, relevant metrics that accurately reflect progress towards the goal. Additionally, recognizing and rewarding good performance can motivate team and non aligned metrics will give negative or vague results which will develop frustration in the team, after putting all the correct effort.

Capacita??o da Equipe: Invista em treinamento para a equipe operacional para garantir o uso eficaz dos novos sistemas. Suporte Técnico: Verifique a disponibilidade de suporte técnico contínuo e acordos de manuten??o com o fornecedor.

Esta etapa é extremamente crucial para verificar a real eficácia do sistema. Uma vez implementado é importante monitorar os indicadores n?o só para ajustes, mas também para criar histórico de dados e consequentemente identificar padr?es e comportamentos do sistema ao lado do tempo. Essa estratégia é muito utilizada para analisar tempo entre falhas, desgastes de componentes e projetar prazos de reposi??o de pe?as e manuten??es preventivas.

Beyond monitoring the performance of your packaging automation system, consider the importance of fostering a culture of continuous improvement within your organization. Encourage your team to provide feedback on the new system and suggest areas for enhancement. Regularly review and analyze performance data, and use it as a basis for ongoing training and development. By creating an environment where employees feel empowered to contribute to process improvements, you can ensure that your automation system evolves to meet changing needs and maximizes operational efficiency.

?? Finding packaging automation systems that streamline your manufacturing operations is like assembling a puzzle, where each piece fits snugly into place to create a cohesive picture of efficiency. Techniques such as conducting thorough research, assessing production needs, and consulting with experts become the puzzle pieces guiding your selection process. Picture it as sculpting with precision, shaping systems that seamlessly integrate into your workflow. By evaluating the capabilities of different automation systems, considering factors such as speed, reliability, and compatibility with existing equipment, you piece together a packaging solution that optimizes productivity and enhances your manufacturing efficiency.

An example of a problem and solution. An extruded part needs to be trimmed on both sides. A trimming shear was designed and built to perform this in a single operation. What was required was to ensure the raw part was positioned centrally between the shear blades. The solution was to utilize a pneumatic gripper with synchronized arms that push the raw part into the correct position. A sensor detects the leading edge of the part which activates a gripper cycle which is close-open. The part might be out of position by as much as an inch so the gripper was chosen for its stroke length.

Estive próximo da instala??o e integra??o de um rob? a alguns anos atrás e pude notar que muitos dos aspectos citados acima n?o foram cogitados. No caso em quest?es o rob? que foi instalado n?o gerou os resultados esperados e além do mais aumentou o tempo de ciclo se tornando a opera??o gargalo da célula. Acredito que lendo este material pude notar que o erro deu-se na etapa de sele??o do fornecedor e na aplica??o do mesmo. Caso estas etapas do processo tivessem sido mais robustas acredito que o cenário atual seria completamente diferente e teríamos um rob? mais condizente com a nossa realidade.

The product, and production of that product are key factors. All examples given are the right answers, for the assimilation of automation... But consider the bottom line too. Is there a viable option to contract out the entire process to a facility that has the capacity and ability to complete your orders on time? Because production slowing down to accommodate packaging is lost revenue the same as paying for someone else to do it until you have the faculty to get it done yourself.

??Sustainability through Circularity?? Integrating sustainability and circularity principles into automation in manufacturing operations can lead to increased resource efficiency, reduced waste, and overall environmental benefits. For example: the vendor ABB Robotics offers "Buy Back". 60-80% of a robot can be reused. The rest is sent to certified recycling partners. "Remanufacture and refurbish" is also an option they offer. Refurbishing a robot produces 75% less CO2 than producing a new one.