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How can you find the most efficient robotic assembly systems for your manufacturing line?

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In today's competitive market, integrating robotic assembly systems into manufacturing lines is crucial for efficiency and productivity. But how do you pinpoint the most suitable one for your operations? The key lies in understanding your specific needs and the capabilities of different robotic systems. By considering factors such as precision, speed, and flexibility, you can make an informed decision that will streamline your production process and boost your bottom line. Let's delve into the steps to identify the ideal robotic assembly system for your manufacturing line.

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1 Assess Needs

Before diving into the vast sea of robotic assembly options, it's essential to thoroughly assess your manufacturing needs . Consider the types of products you're assembling, the complexity of the tasks, and the volume of production. It's also important to forecast future needs to ensure the system can scale with your business. A deep understanding of your production requirements will serve as a compass in selecting a robotic system that aligns perfectly with your goals.

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Andreas Bihlmaier

Roboticist; Head of Solutions Engineering at Intrinsic, an Alphabet company
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Start by understanding your goals of adopting (more) robot automation. Rank them by their relative priority. Do you primarily want to increase productivity (more output per worker)? Improve quality (less rework and rejects)? Increase worker retention (by make the job less dull, dirty or dangerous)? Add a lights-out shift? There are many good reasons for automation, but there are also trade-offs between cost (initial and incremental), scope, throughput, flexibility (products and variants that can be handled by the robot, effort for future changes) and other factors.

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2 Research Options

Once you've defined your needs, start researching the various robotic assembly systems available. Look into different types of robots, such as articulated, SCARA (Selective Compliance Assembly Robot Arm), or delta robots, and understand their strengths and limitations. Evaluate their compatibility with your products and whether they can be integrated into your existing workflow. Knowledge of the latest technologies will guide you towards a system that can enhance your manufacturing process.

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Andreas Bihlmaier

Roboticist; Head of Solutions Engineering at Intrinsic, an Alphabet company
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The spectrum of robot automation solutions is as vast and varied as the manufacturing tasks they can perform. This also applies to their complexity and cost. An automotive robot assembly line consisting of dozens of robots is fundamentally different from dozens of individual robot cell performing separate assembly tasks. A traditional robot repetitively moving between fixed positions is fundamentally different from an advanced robot system leveraging perception and motion planning. Visiting trade fairs and talking to a number of solution providers on different points of this spectrum helps to get an initial grasp of available options.

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3 Compare Costs

Cost is a critical factor in any investment decision. When evaluating robotic assembly systems, consider both the initial purchase price and the long-term operating costs. This includes maintenance, energy consumption, and potential downtime. A system that seems affordable upfront may not be the most cost-effective in the long run. Aim for a balance between quality and cost to find a system that offers the best value for your investment.

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Andreas Bihlmaier

Roboticist; Head of Solutions Engineering at Intrinsic, an Alphabet company
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The greatest difference between financially successful robot automation projects (high positive ROI) and failures (low or even negative ROI) is predicted SKU production volumes matching actual production volumes _or_ engineering the system to cope with market volatility (e.g. ability to handle different SKU mixes). At least in my experience this factor has been more determining than technical risks. Not all systems require adaptability and flexibility, but those without it require stable demand.

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4 Verify Flexibility

In the ever-changing manufacturing landscape, flexibility is paramount. Your chosen robotic assembly system should not only meet your current needs but also adapt to future changes in product design or production volume. Systems with easy reprogramming capabilities and modular design can quickly adjust to new tasks, providing a level of agility that keeps your production line ahead of the curve.

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Ephraim Ulmer

CoFounder & Board Member at Acubez Modular Automation
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We found that the key is the flexibility and adaptability of the automation system (not only the robot), to easily be configured by the customer without having to bring the automation or system integrator to implement the changes to run different SKU’s. Smart and modular automation systems that every average manufacturing technitian or machine setter can setup via a visual GUI and where functionality can be added seamlessly via plug and play modularity. On modularity the emphasis is on mechanical modularity that is seamlessly integrated with modularity of the software level. Easy to setup and operate, flexible and modular automation systems, (mechanical and software level modularity) are the requirements for automation systems of the future

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5 Test Performance

Before making a final decision, it's advisable to test the performance of the robotic assembly systems under consideration. If possible, arrange for a demo or visit facilities where the systems are already operational. Pay close attention to speed, accuracy, and reliability during these tests. Observing the robots in action will give you a clear picture of how they might perform in your manufacturing environment.

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6 Plan Integration

Planning for the integration of a robotic assembly system into your manufacturing line is as important as the selection process itself. Consider the layout of your facility, necessary modifications, and how the new system will interact with your workforce. Training for employees who will operate or maintain the robots is also essential. A well-thought-out integration plan ensures a smooth transition and quicker return on investment.

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7 Here’s what else to consider

This is a space to share examples, stories, or insights that don’t fit into any of the previous sections. What else would you like to add?

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How can you find the most efficient robotic assembly systems for your manufacturing line?

1

2

3

4

5

6

7

1 Assess Needs

2 Research Options

3 Compare Costs

4 Verify Flexibility

5 Test Performance

6 Plan Integration

7 Here’s what else to consider

Manufacturing Engineering

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How can you find the most efficient robotic assembly systems for your manufacturing line?

1

2

3

4

5

6

7

1 Assess Needs

2 Research Options

3 Compare Costs

4 Verify Flexibility

5 Test Performance

6 Plan Integration

7 Here’s what else to consider

Manufacturing Engineering

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