You’re worried about manufacturing failure. How can you use technology to prevent it?

To prevent manufacturing failures, leverage simulation software like SIMULIA, SOLIDWORKS Simulation, or Abaqus. These tools analyze designs virtually, predicting behavior under various conditions before production. By simulating stress, heat, and other factors, they identify weak points, aiding in design optimization. Additionally, they assess manufacturing processes, detecting potential issues early. Real-time monitoring and predictive analytics further enhance risk management. Integrating such technology minimizes errors, improves product quality, and reduces costly rework, ensuring reliable manufacturing outcomes.

To do this, information from machines, tools, sensors, and operators must be gathered and examined in order to identify any irregularities, deviations, or problems that might have an impact on production. Technology offers solutions like IIoT devices to connect assets and enable real-time data gathering and communication, MES to track and manage production operations and resources, and SCADA systems to control and monitor processes from a central location.

Unas de las estrategias para la optimización del mantenimiento es primero digitalizar la información técnica, donde cada técnico de planta que realiza mantenimiento tenga el acceso inmediato y en sitio de esta documentación, esto es que al escanear el equipo a intervenir mediante un código QR obtenga los catalogados, despieces , recomendaciones de inspección, lubricación mediante un índice, lo mismo que su historial. Que el servicio a realizar se documente en el momento a través de una Tableta electrónica. Esto te puede reducir tiempos muertos del técnico en localizar la información y en actualizar esta información en la base de datos de mantenimiento.

Preventing manufacturing failure can also be achieved by optimizing your maintenance strategy and procedures. You can use technology such as digital twins to create virtual replicas of your assets, augmented reality (AR) and virtual reality (VR) devices for enhanced capabilities and safety, predictive maintenance (PdM) systems that use AI and ML to analyze data, and condition-based maintenance (CBM) systems to monitor the health and performance of your assets to make sure your machines and equipment are in optimal condition. Utilizing these

make certain that the requirements and expectations of customers and regulators are met by your items. Systems for statistical process control (SPC), computer-aided design (CAD) and computer-aided manufacturing (CAM), quality management systems (QMS), and computer vision and image processing are just a few examples of the tools that technology may provide.

Agreed, FMEA is the very effective methodology for establishing any process, for making changes. We'll be able to identify the potential risk in the process, equipment, facility, etc.., In other hand based on the RPN, mitigation planning will also be decided for the implementation. This requires more process knowledge & operation expertise.