Start with a thorough inspection to identify any potential hazards. Implement preventive maintenance to address wear and tear, and replace critical parts as needed. Follow manufacturer guidelines closely, and adhere to all safety protocols. Train your team on specific risks associated with older systems and conduct regular safety audits. If feasible, consider proposing upgrades or retrofits that enhance safety without fully replacing the system. Consistent oversight and a proactive approach will help maintain safe operations.

If the system is nearing the end of its usable life, work on a gradual plan to update or replace high-risk components as resources allow, reducing the system’s overall safety risk.

For parts that are hard to replace or expensive, consider retrofitting compatible modern components instead of sourcing obsolete parts.

Employ diagnostic equipment, like infrared thermography or vibration analysis, to monitor the condition of the system. These tools help detect early signs of wear, leaks, or overheating that may indicate impending failure.